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BMW 518i 1981 Service Repair Workshop Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: BMW Model: 518i Year: 1981 Codes Chassis Code: E28 👋 Introduction Market Position Segment: Executive/Luxury Sedan Target Audience: Affluent individuals, business professionals Competitive Analysis Key...
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类型: Car
厂商:
斯库: 432616
标签: 1981 518i BMW Car Cars Misc
BMW 518i 1981 Service Repair Workshop ManualBMW 518i 1981 Service Repair Workshop ManualBMW 518i 1981 Service Repair Workshop ManualBMW 518i 1981 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
518i
Year:
1981
Codes
Chassis Code:
E28
👋 Introduction
Market Position
Segment:
Executive/Luxury Sedan
Target Audience:
Affluent individuals, business professionals
Competitive Analysis
Key Competitors 1981:
Mercedes-Benz W123, Audi 5000, Jaguar XJ, Volvo 240
Key Features
Driving Dynamics:
Renowned BMW handling, rear-wheel drive, balanced chassis
Engine Philosophy:
Smooth, refined inline-four (M60 engine family) with a focus on efficiency and BMW's characteristic performance
Interior Design:
Driver-focused cockpit, high-quality materials, ergonomic layout
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF)
Page Count
Estimated Page Count:
Variable, typically 300-600 pages for comprehensive manuals of this era
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, assembly, disassembly, timing, cooling system, lubrication system, fuel injection system (Bosch L-Jetronic/K-Jetronic variants)
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnostics and wiring diagrams
Transmission:
Manual transmission overhaul, automatic transmission service (if applicable), clutch system, driveshaft, differential
Suspension:
Front and rear suspension components, alignment specifications, shock absorbers, springs, control arms
Brakes:
Brake system diagnostics, caliper overhaul, disc and pad replacement, brake fluid specifications, ABS system (if equipped)
Steering:
Steering gear, power steering system, steering linkage, wheel alignment
Electrical System:
Complete vehicle wiring diagrams, lighting system, accessory circuits, fuse and relay locations, diagnostic procedures
Body And Chassis:
Body panel repair, door mechanisms, window regulators, seals, chassis lubrication, corrosion prevention
Heating And Air Conditioning:
HVAC system components, refrigerant handling, diagnostics, blower motor, evaporator, condenser
Procedures Included
Diagnostic Procedures:
Troubleshooting guides for common faults, symptom-based diagnostics, diagnostic trouble codes (DTCs) where applicable
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, ignition timing adjustments
Repair Procedures:
Step-by-step instructions for component replacement, rebuilding, and adjustment for all major systems
Overhaul Procedures:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of engine, transmission, and other major components
Specifications And Tolerances:
Torque specifications, clearance measurements, pressure readings, electrical resistance values
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts; covers full rebuilds and in-depth diagnostics
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable if professionally scanned and OCR'd
Print Quality
Scan Quality:
Variable; often depends on the original source quality and scanning process
Binding Type
Binding Type For Physical:
Spiral bound or perfect bound (for physical versions)
Paper Type
Paper Type For Physical:
Durable paper stock suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Code:
M60B18
Engine Type:
Inline 4-cylinder, naturally aspirated
Displacement:
1766 cc (1.8 Liters)
Bore X Stroke:
80.0 mm x 87.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
90 PS (90 bhp / 66 kW) at 5500 rpm
Torque:
140 Nm (103 lb-ft) at 3000 rpm
Fuel System
Fuel Injection System:
Bosch L-Jetronic or K-Jetronic (depending on market and specific build)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Engine Management
Ignition System:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual
Optional
Transmission Type Optional:
3-speed ZF 3HP22 Automatic
Features
Clutch Type:
Single dry plate, hydraulically operated
Rear Axle Ratio:
Typically 3.45:1 or similar (check manual for specific variants)
📐 Dimensions
Exterior
Length:
Approx. 4620 mm (181.9 in)
Width:
Approx. 1700 mm (66.9 in)
Height:
Approx. 1420 mm (55.9 in)
Wheelbase:
Approx. 2765 mm (108.9 in)
Weights
Curb Weight:
Approx. 1350 kg (2976 lbs)
Gross Vehicle Weight Rating:
Approx. 1870 kg (4123 lbs)
🛡️ Safety Features
Ratings
Crash Test Era Standards:
Designed to meet 1970s/early 1980s safety standards; lacks modern crumple zones and advanced airbags.
Active Features
Braking System:
Front ventilated discs, rear solid discs (most models); power assisted.
Anti Lock Braking System:
Optional on later E28 models, less common on early 518i.
Passive Features
Seatbelts:
3-point inertia reel seatbelts in the front.
Body Structure:
Reinforced passenger cell, impact-absorbing steering column.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player, often with upgraded aftermarket units.
Instrument Cluster:
Analog gauges for speed, RPM, fuel level, coolant temperature, oil pressure; comprehensive warning lights.
Driver Assistance
Cruise Control:
Optional, mechanical or vacuum-actuated cruise control system.
Climate Control:
Manual or semi-automatic climate control system.
Connectivity
Original Connectivity:
N/A (pre-digital era)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months (check manual for specific recommendation based on driving conditions)
Spark Plug Replacement:
Typically every 20,000-30,000 miles
Timing Belt Chain:
M60B18 uses a timing chain, requiring less frequent replacement than belts, but inspection is recommended
Fluid Specifications
Engine Oil Type:
API SF or SG rated, SAE 20W-50 or 15W-40 typically recommended for this era (consult manual for precise viscosity and specs)
Coolant Type:
Ethylene glycol-based antifreeze (e.g., BMW blue or green coolant), 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check manual for exact specification)
Transmission Fluid Manual:
GL-4 gear oil (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Automatic:
Dexron III or equivalent ATF
Known Issues
Rust And Corrosion:
Prone to rust in wheel arches, rocker panels, and door sills due to age and materials.
Electrical Gremlins:
Aging wiring harnesses, corroded connectors, and failing relays can lead to intermittent electrical issues.
Fuel System Degradation:
Deterioration of fuel lines, pumps, and injectors over time, especially with older fuel formulations or ethanol blends.
Suspension Wear:
Worn control arm bushings, ball joints, and tie rod ends are common, affecting alignment and handling.
Cooling System Leaks:
Aging hoses, radiator, and water pump can lead to leaks and overheating.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Ultimate Driving Machine, engineering excellence, sport sedan focus.
Model Evolution
E28 Generation:
Second generation of the 5 Series, succeeding the E12. Introduced in 1981.
518I Positioning:
Entry-level model within the E28 range, offering BMW quality and driving dynamics at a more accessible price point.
Production
Production Years E28:
1981-1988
Manufacturing Locations:
Germany (Dingolfing plant primarily)
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
The E28 5 Series generally received praise for its driving dynamics, build quality, and refinement, solidifying BMW's reputation.
Ratings
Performance Ratings:
Consistently rated highly for handling and road holding among its peers.
Certifications
Historical Safety Certifications:
Met all prevailing safety regulations of its time, though standards have evolved significantly.
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