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Daihatsu Charade G10 1981 Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation Code: G10 Year: 1981 Engine Variant: Type CB Engine 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback, known for its fuel...
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Daihatsu Charade G10 1981 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation Code:
G10
Year:
1981
Engine Variant:
Type CB Engine
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback, known for its fuel efficiency, compact size, and affordability in its era.
Competitive Analysis
Key Competitors 1981:
Honda Civic, Toyota Starlet, Suzuki Fronte, Mitsubishi Minica, Ford Fiesta (depending on market)
Key Features
Design Philosophy:
Emphasis on practicality, economy, and maneuverability for urban driving.
G10 Unique Selling Points:
Compact dimensions, surprisingly spacious interior for its size, efficient engine, front-wheel drive layout offering good traction.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Likely Printed (Factory Origin), Digital PDF versions common for resale
Coverage Scope:
Comprehensive repair, adjustment, installation, removal, disassembly, assembly, and checking procedures
Page Count
Estimated Page Count:
Estimate based on typical manuals of this era and scope: 300-600 pages
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, overhaul, and inspection of the Type CB engine (e.g., cylinder head, pistons, crankshaft, camshaft, valvetrain, oil pump, cooling system)
Engine Fuel System:
Carburetor system (identification, adjustment, overhaul, troubleshooting), fuel pump, fuel lines, fuel filter
Engine Ignition System:
Distributor, ignition coils, spark plugs, wiring, timing adjustment
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan, temperature sensors
Engine Lubrication System:
Oil pan, oil pump, oil filter, oil passages, oil pressure checks
Transmission Manual:
Disassembly, assembly, inspection, and adjustment of manual transmission components (gears, synchronizers, shift forks, bearings), clutch operation, and linkages
Drivetrain:
Front-wheel drive system, CV joints, driveshafts, differential (if integrated with transmission)
Suspension Front:
MacPherson strut system, control arms, ball joints, bushings, springs, shock absorbers, steering knuckles
Suspension Rear:
Semi-independent torsion beam axle or independent suspension (depending on specific G10 variant), shock absorbers, springs, bushings
Steering System:
Rack and pinion steering, tie rods, steering column, universal joints, wheel alignment specifications
Brake System:
Front disc brakes, rear drum brakes (typical for era), brake master cylinder, brake lines, wheel cylinders, brake pads, brake shoes, parking brake mechanism, brake fluid specifications and bleeding procedures
Electrical System Overview:
Wiring diagrams, electrical component locations, fuses and relays
Charging System:
Alternator, voltage regulator, battery maintenance and testing
Starting System:
Starter motor, starter solenoid, ignition switch
Lighting System:
Headlights, taillights, turn signals, interior lights, bulb specifications
Instrumentation:
Dashboard gauges (speedometer, tachometer, fuel gauge, temperature gauge), warning lights, sensor troubleshooting
Body Exterior:
Panel removal and installation (doors, hood, trunk lid), glass replacement, trim components, bumper removal
Body Interior:
Seat removal, dashboard trim, door panel removal, headliner, carpet replacement
HVAC System:
Heater core, ventilation system, blower motor, control cables, refrigerant system (if A/C equipped)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks, belt inspections and adjustments, tire rotations
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting for common drivability and electrical issues
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation across all major vehicle systems
Adjustment Procedures:
Carburetor idle speed and mixture adjustment, ignition timing, clutch pedal free play, parking brake adjustment, wheel alignment
Overhaul Procedures:
Detailed instructions for rebuilding major components like the engine and transmission
Diagnostic Techniques:
Basic diagnostic procedures for electrical circuits, fuel delivery, and ignition system performance
Technical Depth
Depth Of Coverage:
Factory-level technical information, suitable for professional mechanics and advanced DIY enthusiasts. Covers detailed specifications, tolerances, and procedures.
📊 Manual Specifications
File Format
Digital Format Considerations:
If digital, expect searchable PDF with high-resolution diagrams and clear text. Original factory manuals are typically scanned and digitized.
Print Quality
Original Print Quality:
Typically high-quality paper and printing from factory sources, with clear line drawings and schematics.
Binding Type
Original Binding Type:
Likely a robust perfect bound or spiral bound format for durability in a workshop environment.
Paper Type
Original Paper Type:
Durable, often matte-finish paper designed for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Code:
CB
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated gasoline engine
Displacement:
Approximately 843 cc (0.8 L)
Performance
Horsepower Est:
Approximately 40-45 hp (SAE Net)
Torque Est:
Approximately 65-70 Nm (SAE Net)
Fuel System
Fuel Delivery:
Single-barrel carburetor (e.g., Keihin or Hitachi)
Fuel Type:
Unleaded Gasoline (depending on market and specific regulations for 1981)
Engine Construction
Block Material:
Cast Iron
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder (12 valves total)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Optional Transmission:
Likely a 3-speed Automatic Transmission was an option on some variants.
Features
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length Est:
Approx. 3,400 mm
Width Est:
Approx. 1,500 mm
Height Est:
Approx. 1,360 mm
Wheelbase Est:
Approx. 2,200 mm
Weights
Curb Weight Est:
Approx. 700-750 kg
🛡️ Safety Features
Ratings
Safety Ratings Era:
Safety standards and testing protocols were less stringent and standardized globally in 1981 compared to modern vehicles. No official NCAP or IIHS ratings exist for this model.
Active Features
Active Safety Features:
Basic hydraulic braking system, though ABS was not available.
Passive Features
Passive Safety Features:
Basic seat belts, impact-absorbing steering column, reinforced safety cage structure for its class.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, potentially with a cassette player. No digital displays or advanced features.
Driver Assistance
Driver Assistance Features:
None (ABS, airbags, traction control, stability control were not available).
Connectivity
Connectivity Features:
None. Basic analog systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 3,000 miles, or every 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 10,000 km, replace every 20,000-30,000 km.
Spark Plug Replacement:
Replace every 20,000-30,000 km, depending on plug type and wear.
Coolant Replacement:
Flush and replace coolant every 2 years or 40,000 km.
Fluid Specifications
Engine Oil Type:
API SF or SG, SAE 10W-30 or 10W-40 recommended (verify with manual for precise specification).
Engine Oil Capacity:
Approximately 3.0 - 3.5 liters with filter change.
Transmission Fluid Type Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water.
Known Issues
Carburetor Issues:
Clogging, idle instability, fuel mixture drift due to age and wear.
Electrical Gremlins:
Corroded connections, failing grounds, and aging wiring loom can lead to intermittent issues.
Rust Prone Areas:
Wheel wells, rocker panels, floor pans, and door sills are susceptible to rust due to age and environmental exposure.
Suspension Wear:
Worn bushings, ball joints, and strut mounts can lead to noisy or imprecise handling.
Cooling System Leaks:
Degraded rubber hoses, aging radiator, and water pump seals can cause coolant leaks.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, often focusing on kei cars and subcompacts for the Japanese domestic market and export.
Model Evolution
Charade First Gen:
The G10 represents the first generation of the Daihatsu Charade, launched in 1977, with the 1981 model year being part of this initial series.
G10 Updates:
Minor updates likely occurred within the G10 generation, potentially including styling tweaks, interior refinements, and minor mechanical improvements. The Type CB engine was a core component of this generation.
Production
Manufacturing Location:
Japan
Production Years G10:
1977-1983
🏆 Awards & Recognition
Recognitions
Historical Recognition:
While the G10 Charade itself may not have specific prestigious awards listed, it was recognized for its fuel efficiency and practicality, contributing to Daihatsu's reputation in the subcompact segment.
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