Engine Mechanical:
Engine overhaul, internal components, lubrication, cooling, fuel delivery, intake, exhaust
Engine Management:
Engine control systems (e.g., Bosch L-Jetronic, Motronic depending on specific engine variant), diagnostics, ignition, starting, charging systems
Drivetrain:
Automatic and manual transmissions, clutch, driveshafts, universal joints, differential, axles, wheel bearings
Suspension Steering:
Front and rear suspension components (struts, control arms, bushings, springs), power steering system, steering column, wheel alignment
Brakes:
Hydraulic brake system, calipers, master cylinder, brake lines, ABS (if equipped), parking brake
Electrical:
Complete wiring schematics, lighting system, instruments, gauges, power windows, central locking, exterior/interior lighting
Climate Control:
Air conditioning system service, heater core, ventilation, climate control unit diagnostics
Body Interior:
Body panel repair, door mechanisms, locks, seats, instrument panel removal/installation, glass and mirrors, windshield wipers/washers
Emissions Control:
Emission control systems, catalytic converters, exhaust gas recirculation (EGR), fuel vapor control
Restraint Systems:
Seat belts, Supplemental Restraint System (SRS) if applicable to early models, engine immobilizer (if equipped)
Cruise Control:
Service and repair of the cruise control system.
Instrument Panel:
Removal, installation, and repair of the instrument cluster and associated components.
Door Lock System:
Service for central locking mechanisms and individual door lock components.
Meter Audio Visual:
Diagnostics and repair for audio system components and dashboard meters/gauges.
Horn:
Troubleshooting and repair of the horn circuit and horn assembly.
Windshield Glass Mirror:
Repair and replacement of windshield, side glass, rear glass, and mirrors.
Engine Hood Door:
Service related to hood latches, hinges, and door mechanisms.
Exterior Interior:
Bodywork, trim pieces, seals, and interior upholstery and paneling.
Multiplex Can Communication:
While CAN communication is a later technology, this manual would cover the vehicle's early electronic multiplexing and data communication for its era, crucial for diagnostics.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and replacements
Diagnostics:
Troubleshooting procedures, fault code interpretation (where applicable for the era), symptom-based diagnostics
Repair:
Component removal and installation, rebuilding procedures, adjustments, calibrations
Specifications:
Torque specifications, clearances, pressures, voltages, fluid types, wear limits
Electrical Diagnostics:
Wiring schematic interpretation, continuity testing, voltage drop testing, component testing
Depth:
Factory-level, detailed for professional technicians and advanced DIY enthusiasts
Diagnostic Tools Era:
Covers diagnostic procedures relevant to the tools and methods available in the early 1980s, including basic electrical testing equipment.
Illustrations Included:
Diagrams, detailed illustrations, exploded views
Wiring Included:
Complete, detailed wiring schematics for all vehicle systems
Oil Change Interval Typical:
Approximately 5,000-7,500 miles or 6-12 months (depending on driving conditions and oil used).
Tune Up Interval Typical:
Spark plugs: 30,000 miles; Distributor cap/rotor: 30,000 miles.
Engine Oil Type:
API SF or SG, SAE 10W-30 or 10W-40 (check manual for specific grade and capacity).
Transmission Fluid Type Auto:
Dexron II (or equivalent ATF)
Coolant Type:
Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4.
Common E23 Issues General:
Cooling system (radiator, hoses, water pump), fuel injection system components, electrical issues (wiring harness degradation), rust (especially in wheel arches and rocker panels), aging rubber bushings in suspension and exhaust.
E23 Engine M30 Durability:
The M30 engine is generally robust but requires meticulous maintenance; timing chain guides are a known wear item.
E23 Electrical Complexity:
As a luxury car of its time, it featured complex electronics for its era, which can be challenging to diagnose due to age.