Model Variant:
All Variants (likely including R100/7, R100S, R100CS, R100RT, R100RS, R100GS - though GS is later)
Chassis Code:
Likely R100/7 variants, R100S, R100CS, R100RT, R100RS
Engine Code:
M53/1, M53/2, M54/2 (depending on specific R100 sub-model)
Segment:
Premium Air-Cooled Boxer Twin Motorcycle Segment
Target Audience:
DIY mechanics, vintage BMW enthusiasts, owners seeking to maintain and repair their R100 models
Competitors:
Kawasaki KZ Series, Honda CB Series, Yamaha XS Series of the era, other contemporary European and Japanese motorcycles
Manual Value Proposition:
Empowers owners to perform comprehensive maintenance and repairs, reducing reliance on costly dealer services and ensuring the longevity of a classic machine.
Vehicle Appeal:
Known for its robust engineering, reliable air-cooled boxer engine, shaft drive, and touring capabilities (especially RT models).
Engine:
Complete engine overhaul, tuning, diagnostics, component replacement
Transmission:
Gearbox disassembly, assembly, clutch service, drive shaft maintenance
Chassis Suspension:
Front fork service, rear shock absorber replacement, swingarm and bearing service
Brakes:
Front and rear brake system overhaul (disc brakes), master cylinder and caliper service
Electrical System:
Wiring diagrams, ignition system, charging system (alternator/generator, battery), lighting, starter
Fuel System:
Carburetor service (Bing), fuel tank, fuel lines, fuel pump (if applicable)
Body And Frame:
Frame inspection, body panel removal and installation, fairing (if applicable)
Wheels And Tires:
Wheel bearing service, tire replacement, spoke wheel maintenance
Exhaust System:
Exhaust pipe and muffler replacement, gasket service
Approximate Pages:
Estimated 200-400 pages (typical for comprehensive manuals of this era)
Type:
Service and Repair Manual
Format:
Downloadable (Digital)
Engine Mechanical:
Cylinder head, valve train, piston and connecting rod assembly, crankshaft, camshaft timing, lubrication system
Engine Performance:
Carburetor tuning, ignition timing adjustment, compression testing, performance troubleshooting
Transmission Drivetrain:
Clutch operation and adjustment, gearbox ratios, shift mechanism, final drive (bevel gear housing)
Suspension Steering:
Telescopic fork disassembly and rebuild, steering head bearing adjustment and replacement, rear shock absorber specifications and replacement
Braking System:
Hydraulic disc brake system components, bleeding procedures, pad replacement, caliper and master cylinder seal replacement
Electrical Ignition:
Bosch ignition system details, timing specifications, spark plug recommendations, ignition coil testing
Electrical Charging:
Alternator (or generator) testing and replacement, voltage regulator, battery maintenance and testing
Electrical Lighting Accessories:
Headlight, taillight, brake light, turn signals, horn, instrument cluster lighting
Fuel Delivery:
Bing CV carburetor tuning and rebuild kits, float bowl adjustment, fuel filter replacement
Frame Bodywork:
Frame integrity checks, fuel tank mounting, seat mounting, fender replacement
Routine Maintenance:
Oil change, filter replacement, spark plug replacement, air filter cleaning/replacement, valve clearance adjustment, carburetor synchronization
Troubleshooting:
Diagnostic charts for common problems related to starting, running, electrical systems, and braking
Engine Rebuild:
Complete engine disassembly, inspection of wear components (pistons, rings, cylinders, bearings), reassembly procedures
Carburetor Rebuild:
Step-by-step instructions for disassembling, cleaning, replacing seals and jets, and reassembling Bing carburetors
Brake Overhaul:
Detailed instructions for caliper seal replacement, master cylinder rebuild, and brake fluid bleeding
Fork Rebuild:
Front fork oil change, seal replacement, and damping rod maintenance
Electrical Diagnostics:
Using multimeters to test ignition, charging, and lighting circuits
Wheel Service:
Wheel bearing replacement and lubrication, spoke tensioning advice
Level:
Comprehensive (covers routine maintenance to full engine and transmission rebuilds)
Detail Level:
Detailed specifications, torque values, tolerances, and schematics
Diagnostic Tools:
Guidance on using common tools for diagnosis (e.g., compression tester, multimeter)
Type:
Air-cooled, four-stroke, horizontally opposed twin-cylinder (Boxer)
Displacement:
980 cc (971 cc actual)
Bore X Stroke:
94 mm x 70.7 mm
Compression Ratio:
8.2:1 to 8.5:1 (depending on model variant)
Valve Train:
Overhead valve (OHV), pushrod actuated, 2 valves per cylinder
Horsepower:
Approx. 65-70 HP @ 6000-7250 RPM (depending on variant)
Torque:
Approx. 75-80 Nm @ 4500-5500 RPM (depending on variant)
Carburetion:
Dual Bing 32mm or 40mm constant velocity (CV) carburetors
Fuel Type:
Unleaded gasoline (as of 1982, leaded was still common but unleaded capability existed)
Oil Capacity:
Approx. 2.5 liters (2.6 US quarts)
Oil Change:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or annually
Valve Adjustment:
Every 10,000 km (6,000 miles)
Spark Plug Replacement:
Every 10,000 km (6,000 miles)
Carburetor Sync:
As needed, typically every 10,000-20,000 km (6,000-12,000 miles) or when performance issues arise
Engine Oil:
SAE 20W-50 or SAE 10W-40 (depending on climate); API SG or higher recommended
Gearbox Oil:
GL-5 80W/90 hypoid gear oil
Final Drive Oil:
GL-5 80W/90 hypoid gear oil
Brake Fluid:
DOT 3 or DOT 4 hydraulic fluid
Fork Oil:
Approx. SAE 15W fork oil (volume specific to fork type, typically 150-170cc per leg)
Common Wear Items:
Pushrod seals (oil leaks), output shaft seal, clutch wear, charging system components (voltage regulator), starter motor brushes.
Electrical Faults:
Intermittent charging issues, headlight switch failure, starter solenoid problems.
Carburetor Issues:
Difficulty in maintaining synchronization, fuel leaks, idle instability if not properly tuned.
Legacy:
BMW Motorrad, renowned for engineering excellence, boxer engines, and shaft drive since the 1920s.
Predecessors:
R75/5, R90/6, R100/7, R100RS, R100RT
Key Changes For 1982:
Introduction of the R100GS (off-road variant) begins in late 1986/early 1987, so 1982 models are primarily updated versions of earlier R100 variants with cosmetic and minor technical refinements.
Production Period:
R100 line produced from 1976 to 1995 (with various models like R100/7, RS, RT, CS, S, G/S, GS)
Manufacturing Location:
Berlin, Germany