Positioning:
A crucial resource for owners and mechanics of the 1982 Kawasaki KZ650-H2, enabling detailed self-service and professional repair.
Value Proposition:
Provides comprehensive, step-by-step procedures with diagrams, ensuring accurate and efficient repairs, comparable to factory service manuals.
Features:
Instant download, printable pages, detailed illustrations, exploded diagrams, troubleshooting guides, service data, and specifications.
Engine:
Detailed engine disassembly, assembly, repair, and adjustment
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel tank and lines
Ignition System:
Ignition timing, spark plugs, ignition coil inspection and replacement
Transmission:
Gearbox disassembly, assembly, troubleshooting, and lubrication
Clutch:
Clutch adjustment, inspection, and replacement of friction plates
Brakes:
Front and rear brake system maintenance, fluid replacement, pad/shoe inspection and replacement
Suspension:
Front fork overhaul, rear shock absorber inspection and replacement
Electrical System:
Wiring diagrams, lighting, charging system (alternator/stator, regulator/rectifier), battery service, starter motor
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, handlebars, controls
Wheels And Tires:
Wheel bearing inspection, tire pressure, wheel removal and installation
Cooling System:
Air-cooled engine maintenance and checks
Maintenance:
Scheduled maintenance, lubrication, filter changes, adjustments
Troubleshooting:
Diagnostic procedures for common issues and performance problems
Repair:
Step-by-step repair instructions for all major components
Disassembly:
Detailed instructions for taking components apart
Assembly:
Detailed instructions for reassembling components
Adjustments:
Precise instructions for all necessary adjustments (e.g., idle speed, clutch, brakes)
Installation:
Procedures for installing new or replaced parts
Testing:
Methods for testing component functionality
Depth:
Comprehensive, from basic maintenance to full engine rebuilds, including special tool references
Configuration:
Inline 4-cylinder, 4-stroke, DOHC, air-cooled
Displacement:
652 cc (approximate, specific to H2 model)
Bore X Stroke:
62.0 mm x 54.0 mm (typical for KZ650 series)
Compression Ratio:
9.0:1 (typical for KZ650 series)
Horsepower Output:
Approximately 64 HP @ 9000 RPM (stock, specific figures may vary)
Torque Output:
Approximately 37 ft-lb @ 7500 RPM (stock, specific figures may vary)
Carburetors:
Typically Mikuni VM26SS carburetors (quad)
Fuel Capacity:
Refer to manual for exact specifications, typically 18-20 liters
Oil Type:
API SE or SF classification, SAE 20W-40 or 10W-30 recommended (verify with manual)
Oil Capacity:
Refer to manual for exact specifications (typically around 3.0-3.5 liters with filter change)
Safety Precautions:
Emphasizes following safety guidelines, using correct tools, and understanding potential hazards (DANGER, CAUTION, NOTE markers).
Braking System:
Dual front disc brakes, single rear disc brake (typical for KZ650-H2, check specific model features).
Frame Construction:
Steel backbone frame
Oil Change Interval:
Refer to periodic maintenance chart in manual, typically every 3,000-5,000 km or annually.
Spark Plug Replacement:
Refer to periodic maintenance chart in manual, typically every 10,000-15,000 km.
Chain Lubrication:
Recommended every 500-1,000 km or after riding in wet conditions.
Brake Fluid:
DOT 3 or DOT 4 brake fluid recommended (verify with manual).
Fork Oil Type:
Kawasaki Fork Oil SS-8 or equivalent SAE 10W fork oil recommended (verify with manual).
Gear Oil:
Refer to manual for specific gearbox lubrication, often a multi-viscosity gear oil.
Common Wear Items:
Clutch plates, brake pads/shoes, fork seals, and electrical connections can be common wear items over time.
Carburetor Cleaning:
Carburetors may require periodic cleaning and synchronization due to age and fuel deposits.
Ignition System Reliability:
Older ignition coils and CDI units can degrade, affecting spark quality. The manual will guide testing.
Importance Of Torque:
Manual provides critical torque specifications for engine, chassis, and suspension fasteners to ensure proper assembly and safety.
Heritage:
Kawasaki's legacy in producing robust and performance-oriented motorcycles.
Kz650 Lineage:
The KZ650 series was a significant model for Kawasaki, offering a balance of performance and versatility. The 'H2' designation often refers to specific chassis or styling updates within the model line.
Production Period:
The KZ650 was produced from the late 1970s into the early 1980s. The 1982 model represents a later iteration of this popular platform.
