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BMW 316 316i 1983-1988 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 316 / 316i Codes Chassis Code: E30 Engine Code General: M10 (early), M40 (later) 👋 Introduction Market Position Segment:...
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BMW 316 316i 1983-1988 Workshop Repair Service ManualBMW 316 316i 1983-1988 Workshop Repair Service ManualBMW 316 316i 1983-1988 Workshop Repair Service ManualBMW 316 316i 1983-1988 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
316 / 316i
Codes
Chassis Code:
E30
Engine Code General:
M10 (early), M40 (later)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Brand Perception:
Known for sporty handling, build quality, and premium feel in its class
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra
Key Features
Driving Dynamics:
Rear-wheel drive platform, near 50/50 weight distribution, sophisticated independent suspension
Engine Availability:
Focus on fuel-efficient, smooth-running four-cylinder engines suitable for daily driving
Build Quality:
Typical BMW robust construction and durable materials
📋 Manual Details
Coverage Areas
Covered Years:
1983, 1984, 1985, 1986, 1987, 1988
Specific Models Covered:
BMW 316, BMW 316i
Page Count
Estimated Page Count:
600+
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, diagnosis, component replacement (pistons, rings, bearings, valves, camshafts, crankshaft, cylinder head, block)
Engine Fuel System:
Carburetor (Zenith/Pierburg) or Bosch LE-Jetronic fuel injection troubleshooting, fuel pump, injectors, fuel lines, pressure regulator
Engine Ignition System:
Ignition timing, spark plugs, coils, distributor, electronic control unit (ECU) diagnosis
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant type and capacity
Exhaust System:
Muffler, catalytic converter (if applicable), exhaust manifold, pipe replacement
Transmission Manual:
Clutch operation, gearbox overhaul, gear linkage, fluid types and capacities
Transmission Automatic:
Torque converter, valve body, shift control, fluid types and capacities (if applicable)
Drivetrain:
Driveshafts, CV joints, differential, rear axle assembly
Suspension Front:
McPherson struts, control arms, bushings, anti-roll bar, steering knuckle
Suspension Rear:
Independent trailing arm suspension, shock absorbers, springs, bushings
Steering System:
Steering rack, tie rods, steering column, power steering pump (if equipped)
Brake System:
Disc brakes (front and rear), brake pads, rotors, calipers, master cylinder, brake fluid, bleeding procedures, parking brake
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting, instrument cluster
Body And Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim removal, corrosion prevention
Climate Control:
HVAC system operation, heater core, blower motor, air conditioning (if equipped)
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flush, brake fluid change, belt inspection/replacement
Troubleshooting:
Diagnostic flowcharts for common problems (no-start, poor performance, electrical faults)
Repair:
Step-by-step instructions for component removal, installation, and adjustment
Overhaul:
Detailed procedures for engine, transmission, and differential rebuilds
Diagnostics:
Component testing, electrical system diagnosis using multimeter and specified test procedures
Technical Depth
Depth:
Comprehensive from basic preventative maintenance to complete engine and drivetrain rebuilds
Diagnostic Capability:
Includes specifications and procedures for identifying and correcting a wide range of mechanical and electrical faults
Special Tools:
Lists and describes any special tools required for specific procedures
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable text for easy navigation and printing
Printable:
Yes, designed for printing specific sections or the entire manual
Print Quality
Layout:
Professionally formatted with clear text, diagrams, and illustrations
Binding Type
Binding For Print:
N/A (Digital PDF format)
Paper Type
Paper Type For Print:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code 316:
M10B18 (early models)
Engine Type 316:
1.8L SOHC Inline-4
Engine Code 316I:
M40B18 (later models)
Engine Type 316I:
1.8L SOHC Inline-4 (with fuel injection)
Performance
Horsepower 316 Carb:
Approx. 90-98 hp
Torque 316 Carb:
Approx. 101-105 lb-ft
Horsepower 316I Inj:
Approx. 105 hp
Torque 316I Inj:
Approx. 112 lb-ft
Fuel System
316 Fuel System:
Carburetor (e.g., Zenith 35/40 INAT or Pierburg 2B5)
316I Fuel System:
Bosch LE-Jetronic (or similar) Electronic Fuel Injection
Recommended Fuel Octane:
Premium Unleaded (91+ RON / 87+ AKI)
Engine Management
Ignition System 316I:
Electronic ignition system with single coil and distributor
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual
Optional
Transmission Type Optional:
3-speed or 4-speed ZF Automatic
Features
Clutch Type:
Single dry plate diaphragm clutch
Transmission Fluid Manual:
GL-4 75W-90 Gear Oil (Capacity approx. 1.3-1.5 L)
Transmission Fluid Automatic:
Dexron III (or equivalent) ATF (Capacity varies)
📐 Dimensions
Exterior
Body Styles:
2-door Sedan, 4-door Sedan, Convertible (E30 chassis also included Touring and M3 variants not specific to 316/316i)
Wheelbase:
Approx. 2570 mm (101.2 inches)
Length:
Approx. 4325 mm (170.3 inches)
Width:
Approx. 1642 mm (64.6 inches)
Height:
Approx. 1380 mm (54.3 inches)
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2755 lbs), varies by body style and equipment
Gross Vehicle Weight Rating:
Typically around 1600-1700 kg
🛡️ Safety Features
Ratings
Crash Test Data Era:
Vehicle safety standards and testing were less rigorous than modern standards; information specific to these models may be limited.
Active Features
Braking System:
Front ventilated discs, rear solid discs (standard on most models)
Anti Lock Braking System ABS:
Optional on some later models, not standard
Passive Features
Seatbelts:
Three-point front seatbelts, lap belts in rear
Headrests:
Front and rear headrests
Body Structure:
Reinforced safety cage, crumple zones (typical for the era)
💡 Technology Features
Infotainment
Radio System:
Often basic AM/FM radio with cassette player, some models may have upgraded sound systems.
Speaker Configuration:
Typically 4-6 speakers depending on trim level
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Connectivity Features:
Minimal by modern standards; no Bluetooth or USB connectivity. May have provision for aftermarket phone installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or annually, whichever comes first
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km)
Spark Plug Replacement:
Every 20,000 - 30,000 miles (32,000 - 48,000 km), depending on plug type
Coolant Flush:
Every 2-3 years or 30,000 miles (48,000 km)
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 15W-40 or 10W-40 (check manual for climate specifics)
Engine Oil Capacity M10/M40:
Approx. 4.5 liters (with filter)
Coolant Type:
BMW Blue Antifreeze (or equivalent ethylene glycol based with corrosion inhibitors)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Rust Prone Areas:
Wheel arches, rocker panels, sills, strut towers, battery tray, trunk floor
Engine M10 Common Problems:
Oil leaks from valve cover and oil pan gaskets, timing chain stretch (less common than later belt engines), carburetor tuning issues
Engine M40 Common Problems:
Timing belt failure (critical, requires timely replacement), head gasket failure, valve stem seal wear leading to oil consumption
Cooling System Failures:
Cracked plastic expansion tanks, leaking water pumps, thermostat housing leaks
Electrical Issues:
Wiring harness degradation, corroded connections, failing fuel pump relays, instrument cluster issues
Suspension Wear:
Worn control arm bushings, ball joints, and shock absorbers
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing driver-focused vehicles with excellent engineering and performance, dating back to the early 20th century.
Model Evolution
E30 Introduction:
The E30 generation of the 3 Series was introduced in 1982, replacing the E21. It was a significant evolution, offering improved dynamics, refinement, and a wider range of engine options.
316 316I Positioning:
The 316 and 316i represented the entry-level models in the E30 lineup, offering BMW's renowned driving experience and quality at a more accessible price point.
Production
Production Period:
The E30 generation was produced from 1982 to 1994, with the 316 and 316i variants consistently offered throughout much of this period.
Manufacturing Locations:
Primarily Germany, with production also occurring in South Africa and later under license in other regions.
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews Era:
The E30 generation was generally praised by automotive journalists for its driving dynamics, build quality, and attractive styling. Often cited as a benchmark in its class.
Long Term Value:
E30 3 Series models, particularly well-maintained examples, have become sought-after classics, appreciating in value due to their timeless design and driving pleasure.
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