Harley Davidson FLHTC Electra Glide Classic & Anniversary Motorcycle 1984-1998 Factory Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHTC Electra Glide Classic Model Variant: Anniversary Year Range Covered: 1984-1998 Codes Chassis Codes: FLHTC 👋 Introduction Market Position Target Audience: Harley-Davidson FLHTC...

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类型: Motorcycle

斯库: 503342

标签: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 Anniversary FLHTC Electra Glide Classic Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

FLHTC Electra Glide Classic

Model Variant:

Anniversary

Year Range Covered:

1984-1998

Codes

Chassis Codes:

FLHTC

👋 Introduction

Market Position

Target Audience:

Harley-Davidson FLHTC Electra Glide Classic and Anniversary owners, mechanics, and enthusiasts

Competitive Analysis

Manual Value Proposition:

Provides the definitive factory-level repair and maintenance information, crucial for preserving the value and functionality of these classic motorcycles.

Key Features

Ease Of Use:

Designed for ease of use with clear, step-by-step instructions and visual aids.

Completeness:

Covers the full spectrum of maintenance, repair, and diagnostic procedures.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive factory service and repair

Page Count

Estimated Page Count:

Over 800 pages (typical for this era's comprehensive manuals)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, carburetor/fuel injection, ignition, starting, lubrication, cooling

Transmission Drivetrain:

Transmission repair, clutch, final drive, primary drive

Electrical Systems:

Wiring diagrams, lighting, charging system, ignition system, starter motor, instrumentation

Chassis Suspension:

Frame, forks, front suspension, rear suspension, swingarm

Braking Systems:

Brake system overhaul, hydraulic lines, master cylinders, calipers, rotors

Bodywork Fairings:

Fairing removal and installation, body panel service, seat, storage compartments

Controls And Cables:

Throttle controls, brake levers, clutch lever, cable routing and adjustment

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, spark plug service, brake fluid flush, lubrication points

Repair Procedures:

Engine component replacement, transmission rebuild, suspension servicing, electrical component diagnosis and repair

Troubleshooting:

Diagnostic guides, symptom-based troubleshooting, common problem solutions

Special Tools:

Identification and usage of required special tools

Technical Depth

Depth Of Coverage:

Factory-level diagnostics, repair, and overhaul procedures

Diagrams And Illustrations:

Detailed step-by-step instructions with accompanying photographs and accurate wiring diagrams

📊 Manual Specifications

File Format

Digital File Type:

Print Quality

Scan Resolution:

High-resolution scans ensuring clarity of text and diagrams

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Family:

Harley-Davidson Evolution (Evo) V-Twin

Engine Displacement:

80 cubic inches (1340cc)

Engine Configuration:

Air-cooled, 45-degree V-twin

Bore X Stroke:

3.500 in x 4.250 in (88.9 mm x 108.0 mm)

Compression Ratio:

8.5:1 (typical)

Performance

Horsepower:

Approximately 65-70 HP at rear wheel (estimated, varies with specific configuration and tuning)

Torque:

Approximately 80-85 ft-lbs at rear wheel (estimated, varies with specific configuration and tuning)

Fuel System

Carburetion Early Models:

Keihin Butterfly Carburetor (e.g., CV 40)

Fuel Injection Later Models:

Electronic Fuel Injection (EFI) systems introduced during the later years of this range (e.g., for 1995 onwards models)

Ignition System

Ignition Type:

Electronic Ignition (CDI or similar, depending on year)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh, manual

Features

Clutch Type:

Wet multi-plate

Final Drive:

Belt Drive

📐 Dimensions

Exterior

Wheelbase:

Approximately 63.4 inches (1610 mm)

Length:

Approximately 93.1 inches (2365 mm)

Weights

Dry Weight:

Approximately 740 lbs (335 kg)

Gross Vehicle Weight Rating:

Approximately 1200 lbs (544 kg)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not typically rated by organizations like NHTSA in the same way cars are.)

Active Features

Braking System Type:

Dual disc front, single disc rear (hydraulic)

Passive Features

Lighting System:

Halogen headlamp, taillight, stop light, turn signals, passing lamps

💡 Technology Features

Infotainment

Audio System:

Factory-equipped AM/FM radio with cassette player and handlebar-mounted controls on many models; CB radio and intercom systems available as options or dealer-installed accessories

Driver Assistance

Cruise Control:

Electronic cruise control standard on FLHTC models during most of this production run.

Connectivity

Diagnostic Ports:

Basic diagnostic capabilities, with more advanced electronic diagnostics introduced later in the run with EFI models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,500-5,000 miles or annually, refer to manual for specific year/oil type

Primary Chain Tensioner Check:

Regular checks and adjustments as per manual, critical for Evo engines

Fluid Specifications

Engine Oil Type:

Viscosity typically 20W-50 or 10W-40, specific Harley-Davidson or API SG/SH rated motorcycle oil (check manual for exact specifications and capacities)

Transmission Oil Type:

Harley-Davidson Formula + or equivalent SAE 50 gear oil (check manual)

Primary Chain Case Oil Type:

Harley-Davidson Formula + or equivalent SAE 50 gear oil (check manual)

Brake Fluid Type:

DOT 4 hydraulic fluid (check manual for specific recommendations)

Known Issues

Primary Chain Tensioner Wear:

Earlyevo models had plastic tensioners that could wear out, leading to noise and potential chain damage; upgrades to hydraulic tensioners are common

Cam Chain Tensioners:

Similar to primary, cam chain tensioners on some Evo models can wear, requiring inspection and potential replacement

Carburetor Tuning:

CV carburetors can require periodic adjustment or tuning for optimal performance and fuel economy

Electrical Connections:

Corrosion or loose connections in older wiring harnesses can lead to intermittent electrical issues

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

United States

Model Evolution

Electra Glide Legacy:

The Electra Glide line represents Harley-Davidson's long-standing tradition of large-displacement, comfortable touring motorcycles, evolving from earlier Shovelhead and Panhead models.

Evolution Engine Introduction:

The Evolution engine (Evo) was introduced in 1984, offering significant improvements in reliability and performance over the previous Shovelhead engine, and remained the powerplant for this platform throughout the covered years.

Production

Production Period Covered:

1984-1998

Anniversary Editions:

Anniversary models typically feature unique paint schemes, badging, and sometimes special trim elements to commemorate Harley-Davidson's milestones (e.g., 80th Anniversary in 1983, 85th in 1988, 90th in 1993, 95th in 1998).

🏆 Awards & Recognition

Recognitions

Model Recognition:

The Electra Glide Classic is a legendary platform, highly regarded for its touring comfort and classic Harley-Davidson styling, consistently a best-seller in its category.