Segment:
Executive Sedan / Luxury Sports Sedan
Target Audience:
Discerning buyers seeking performance, luxury, and engineering prowess; enthusiast owners and professional technicians.
Primary Competitors:
Mercedes-Benz W124 E-Class, Audi 100, Jaguar XJ, Volvo 700 Series.
Vehicle Strengths:
Renowned BMW driving dynamics ('The Ultimate Driving Machine'), robust inline-six engine, sophisticated engineering, high-quality interior materials, timeless styling.
Benefit To Owner:
Empowers owners to perform in-depth maintenance and repairs, diagnose issues accurately, and maintain the vehicle's performance and longevity, saving significant costs over dealership servicing.
Engine:
Comprehensive coverage of M30B28 engine: disassembly, assembly, specifications, troubleshooting, fuel injection (Bosch L-Jetronic/Motronic), ignition system, cooling system, lubrication.
Transmission:
Detailed procedures for manual (Getrag 260) and automatic (ZF 4HP22) transmissions: removal, installation, overhaul, fluid specifications, troubleshooting.
Drivetrain:
Rear axle (differential, half-shafts), driveshaft, universal joints: inspection, service, specifications.
Suspension:
Front and rear suspension components: McPherson struts, control arms, anti-roll bars, bushings, shock absorbers. Alignment specifications, troubleshooting, component replacement.
Brakes:
Front and rear disc brakes (likely vented front), ABS (if equipped): system components, hydraulic circuits, bleeding procedures, caliper and rotor service, troubleshooting.
Steering:
Power assisted steering system: pump, steering rack, fluid specifications, troubleshooting, tie rod end service.
Electrical:
Complete electrical system: wiring diagrams, component testing, fuse and relay locations, battery, alternator, starter motor, lighting system, instrumentation, comfort systems (e.g., power windows, mirrors).
Fuel System:
Fuel tank, pump, lines, injectors, fuel pressure regulator, fuel filter. Diagnosis and repair of fuel delivery issues.
Exhaust System:
Exhaust manifolds, catalytic converter (if applicable for market), mufflers, pipes. Inspection and replacement procedures.
Bodywork:
Exterior body panel removal/installation, doors, hood, trunk lid, bumpers, trim. Glass replacement procedures.
HVAC:
Heating, ventilation, and air conditioning system: components, refrigerant handling (R12 for this era), diagnosis, repair of blower motor, evaporator, condenser, controls.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults across all major vehicle systems, including symptom-based troubleshooting charts.
Repair:
Step-by-step instructions for component removal, overhaul, repair, and reinstallation for all major mechanical and electrical systems.
Diagnostics:
Information on diagnostic procedures, including checking for fault codes (though limited OBD-I for this era), voltage and resistance checks, pressure tests.
Depth Level:
Comprehensive Factory Level: Covers basic adjustments to complete engine and transmission overhauls, electrical system diagnosis, and body repair.
Audio System:
Typically an AM/FM stereo radio with cassette player, often from brands like Blaupunkt or Bavaria. Optional premium sound systems may have been available.
ABS:
Anti-lock Braking System (ABS) was an optional feature, becoming more common later in the E28 lifecycle and on higher trims.
Convenience:
Power windows, power mirrors, central locking, optional sunroof, cruise control, air conditioning.
OBD Support:
No On-Board Diagnostics (OBD-II) or standardized OBD-I. Diagnosis relies on analog methods, specialized BMW testers (e.g., GT1 predecessor), and understanding of system operation detailed in the manual.
Oil Change:
Typically every 7,500-10,000 miles (12,000-16,000 km) or 12 months, depending on driving conditions. The manual will specify the exact intervals.
Major Service:
Includes spark plugs, fuel filter, air filter, coolant flush. Intervals vary, often around 30,000 miles (48,000 km).
Engine Oil:
Refer to manual for specific BMW approved oils (e.g., Castrol, Mobil 1) and viscosity grades (e.g., 15W-40, 10W-40, 5W-40 depending on climate and oil technology). BMW Longlife oils were not prevalent in this era.
Coolant:
Ethylene glycol based coolant. Manual will specify mixture ratio and BMW part number or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
Manual transmission fluid (MTF) meeting API GL-4 specifications (e.g., 75W-90 or 80W-90).
Transmission Fluid Auto:
Dexron II or equivalent automatic transmission fluid (ATF).
Common Problems:
Cooling system leaks (hose degradation, water pump), fuel injector issues, injector seal leaks, worn suspension bushings, aging electrical connectors, starter motor issues, fuel pump wear, distributor O-ring leaks (M30).
Manual Utility For Issues:
The manual provides detailed diagnostic procedures and part replacements for these common E28 issues.
Bmw Philosophy:
Long-standing reputation for performance, engineering excellence, and driver-focused vehicles since its inception.
E28 Generation:
The E28 generation of the 5 Series replaced the E12 and was produced from 1981 to 1988. It represented a significant evolution in design, technology, and refinement for BMW's executive sedan.
528I Positioning:
The 528i was positioned as a powerful and refined model within the E28 lineup, offering a balance of performance and luxury, slotting between the 524td diesel and the performance-oriented M535i/M5.
Production Years:
E28: 1981-1988. Specific 528i models varied by market, with the 2.8L engine being prominent in earlier E28 production and some markets.