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Suzuki GS1150 1984 Factory Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Suzuki Model: GS1150 Year: 1984 Codes Chassis Code Prefix: GS1150 👋 Introduction Market Position Market Segment: High-performance sport-touring motorcycle. Competitive Analysis Competitors: Yamaha FJ1100, Kawasaki...
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类型: Motorcycle
厂商:
斯库: 368887
Suzuki GS1150 1984 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GS1150
Year:
1984
Codes
Chassis Code Prefix:
GS1150
👋 Introduction
Market Position
Market Segment:
High-performance sport-touring motorcycle.
Competitive Analysis
Competitors:
Yamaha FJ1100, Kawasaki GPz1100, Honda CB1100F.
Key Features
Features:
Powerful DOHC inline-four engine, shaft drive (on some models), comfortable ergonomics for long-distance riding, excellent performance for its era.
Manual Purpose
Target Audience:
Mechanics, motorcycle technicians, and DIY enthusiasts seeking to maintain, repair, or restore their 1984 Suzuki GS1150.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Printed Document (assumed based on 'handy, easy to read reference book')
Page Count
Estimated Page Count:
300-400 (typical for a comprehensive factory service manual of this era)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, troubleshooting, lubrication system, cooling system (air-cooled), ignition system, fuel system (carburetors), exhaust system.
Transmission:
Clutch system, gearbox operation, disassembly, assembly, lubrication, troubleshooting.
Frame And Suspension:
Frame inspection, front fork (telescopic), rear shock absorbers, swingarm, wheel bearing maintenance, steering head bearing adjustment.
Brakes:
Front disc brake system (calipers, master cylinder, lines), rear drum brake system, brake fluid specifications, bleeding procedures.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, indicators), charging system (alternator, rectifier/regulator), battery maintenance, starting system (starter motor, solenoid), ignition coil testing, fuse identification.
Fuel And Exhaust:
Carburetor identification, adjustment, cleaning, synchronization, jetting information, fuel tank maintenance, fuel line inspection, exhaust system component identification and torque specifications.
Bodywork And Trim:
Body panel removal and installation, seat, fuel tank mounting, fairing (if applicable), decals, and minor trim components.
Procedures Included
Maintenance:
Oil change procedures, filter replacement, spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication, brake system checks and adjustments, tire pressure checks, battery inspection.
Disassembly Assembly:
Complete engine teardown and reassembly, transmission gear set replacement, suspension component replacement, brake caliper and master cylinder rebuild, carburetor overhaul.
Troubleshooting:
Diagnostic charts for common starting, running, and electrical issues; symptom-based problem identification.
Adjustments:
Carburetor synchronization, valve clearance adjustment, ignition timing check and adjustment, steering head bearing pre-load, brake lever and pedal free play.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including detailed torque specifications and diagnostic procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (likely, if digitally sourced; otherwise, printed).
Print Quality
Print Quality:
High-resolution scans or original print quality (assumed for factory manuals).
Binding Type
Binding Type:
Stapled, perfect bound, or spiral bound (typical for service manuals).
Paper Type
Paper Type:
Durable paper stock, often glossy for diagrams and photos.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, DOHC, inline-four cylinder.
Displacement:
1135 cc
Bore X Stroke:
74.0 mm x 64.2 mm
Compression Ratio:
9.5:1
Valve Train:
DOHC, 2 valves per cylinder
Performance
Horsepower:
Approx. 110-120 hp @ 8500 rpm (depending on market tuning)
Torque:
Approx. 72-78 lb-ft @ 7000 rpm (depending on market tuning)
Fuel System
Carburetion:
Four Mikuni VM29 or VM32 smoothbore carburetors (depending on specific model variant)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Ignition System
Ignition Type:
Electronic ignition (CDI)
Lubrication System
Oil Capacity:
Approx. 3.5 liters (3.7 US quarts) with filter change
Oil Type:
SAE 10W-40, API SG or JASO MA certified motorcycle oil
🔧 Transmission
Standard
Type:
5-speed constant mesh manual transmission
Final Drive:
Shaft drive (common for GS1150 models, but some chain drive variants may exist for specific markets or earlier iterations).
Features
Clutch Type:
Wet, multi-plate
Transmission Oil Capacity:
Approx. 1.0 liter (1.1 US quarts) for gearbox and final drive (if shaft drive)
Transmission Oil Type:
SAE 80W-90 GL-4 gear oil for final drive; SAE 10W-40 for gearbox (check manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1485 mm (58.5 inches)
Weights
Dry Weight:
Approx. 248 kg (547 lbs)
Wet Weight:
Approx. 270 kg (595 lbs) with fluids
🛡️ Safety Features
Ratings
Safety Features Era:
Reflective elements on wheels and bodywork, basic lighting system.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake (or drum brake on some variants) with hydraulic actuation.
Passive Features
Chassis Design:
Steel frame, robust suspension components designed for stability.
💡 Technology Features
Infotainment
Infotainment Systems:
N/A (Motorcycle of this era focused on mechanical and performance technology, not infotainment.)
Driver Assistance
Driver Assistance Features:
N/A (None present on this model).
Connectivity
Connectivity Features:
N/A (None present on this model).
Performance Tech
Engine Control:
Carburetor-based fuel delivery, electronic ignition (CDI).
Suspension Tech:
Telescopic front forks, adjustable rear shock absorbers (pre-load and rebound damping on some variants).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 6 months, whichever comes first.
Valve Adjustment Interval:
Every 6,000 miles or 12 months.
Spark Plug Replacement:
Every 12,000 miles or 24 months.
Air Filter Cleaning:
Every 3,000 miles or 6 months.
Chain Lubrication Adjustment:
Every 500 miles or as needed.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG or JASO MA
Brake Fluid Spec:
DOT 3 or DOT 4 (consult manual for exact specification)
Coolant Type:
N/A (Air-cooled)
Known Issues
Common Wear Items:
Cam chain tensioner wear, carburetor jetting issues, clutch wear, aging electrical components (especially wiring insulation), fork seal leaks.
Typical Maintenance Tasks:
Carburetor cleaning and synchronization, valve adjustment, replacement of aging fuel and vacuum lines, checking electrical connections for corrosion.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history of producing performance motorcycles, from smaller displacement models to large touring and sportbikes.
Model Evolution
Gs Series Heritage:
The GS series was Suzuki's flagship line of large displacement motorcycles in the 1970s and 1980s, known for their powerful inline-four engines and advanced (for the time) technology. The GS1150 represented a significant step up in displacement and performance.
Production
Production Era:
1984-1986
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Contemporary Reviews:
Generally praised for its powerful engine and comfortable touring capabilities, though sometimes criticized for weight and carburetor tuning complexity compared to later models.
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