Yamaha Maxim 700 1985 1986 Service Repair Workshop Manual

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The Maxim 700, model designation XJ700, was produced for the 1985 and 1986 model years. This mid-size cruiser motorcycle is characterized by its air-cooled, 4-stroke, DOHC V-twin engine, a 5-speed...

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类型: Motorcycle

斯库: 98065

标签: 1985 1986 Maxim 700 Misc Motorcycle Motorcycles Yamaha

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Description

The Maxim 700, model designation XJ700, was produced for the 1985 and 1986 model years. This mid-size cruiser motorcycle is characterized by its air-cooled, 4-stroke, DOHC V-twin engine, a 5-speed transmission, and a reliable shaft drive. Notable features include its comfortable riding position and a design that positioned it competitively within the cruiser market of its time, often praised for its value and dependability. Its engineering emphasizes a blend of performance and practicality, making it a popular choice for riders seeking a capable and enjoyable motorcycle experience. This comprehensive Service Repair Workshop Manual provides detailed guidance for the maintenance and repair of the Maxim 700 (XJ700). It covers a wide array of systems, including engine mechanicals, fuel and ignition systems, transmission, cooling, electrical components, brakes, suspension, and steering. The manual includes procedures for scheduled maintenance, troubleshooting common issues, and complete repair instructions for all major components, as well as essential technical specifications. Its purpose is to serve as an authoritative resource for owners, mechanics, and technicians to ensure the optimal performance, longevity, and safe operation of the vehicle.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

Maxim 700

Model Designation:

XJ700

Production Years Covered:

1985, 1986

Codes

Chassis Code:

XJ700

👋 Introduction

Market Position

Market Segment:

Mid-size cruiser/standard motorcycle

Competitive Analysis

Key Competitors:

Honda Shadow 700, Kawasaki Vulcan 700, Suzuki Intruder 700, Harley-Davidson Sportster 883.

Key Features

Unique Selling Points:

V-twin engine, shaft drive, comfortable riding position, often praised for its reliability and value.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital (likely PDF)

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, but expected to be extensive for a full service manual)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, top end, bottom end, valve train, piston/cylinder, crankshaft, oil pump, lubrication system.

Fuel System:

Carburetor disassembly, cleaning, adjustment, jetting, fuel pump, fuel lines, fuel filter replacement.

Ignition System:

Ignition timing, CDI unit, spark plugs, ignition coils, wiring.

Transmission:

Gearbox overhaul, clutch operation and adjustment, shift mechanism, gearbox oil specifications.

Cooling System:

Radiator, coolant, fan operation, thermostat, hoses.

Electrical System:

Wiring diagrams, charging system (stator, rectifier/regulator), starting system (starter motor, starter clutch), lighting, switches, battery maintenance.

Brakes:

Front and rear brake system, hydraulic lines, calipers, master cylinders, brake pad replacement, brake fluid specifications.

Suspension:

Front fork overhaul (oil change, seal replacement, spring inspection), rear shock absorber inspection and replacement, swingarm.

Steering:

Handlebar, steering stem bearings, steering head adjustment.

Chassis And Bodywork:

Frame inspection, seat, fuel tank removal/installation, fenders, fairings (if applicable), exhaust system.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug checks, chain adjustment, brake checks, fluid level checks.

Troubleshooting:

Diagnostic procedures for common issues, symptom-based fault finding.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.

Overhaul Instructions:

Detailed procedures for complete engine, transmission, and suspension component overhauls.

Technical Specifications:

Torque values, clearances, tolerances, fluid capacities, electrical resistance values.

Technical Depth

Depth Of Coverage:

Comprehensive, covering routine maintenance to complete engine rebuilds and electrical system diagnostics.

📊 Manual Specifications

File Format

Digital Format:

PDF (standard for digital workshop manuals)

Print Quality

Image Resolution:

High (expected for clear diagrams and images)

Binding Type

Binding:

N/A (for digital)

Paper Type

Paper Quality:

N/A (for digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, DOHC, V-twin

Displacement:

696 cc (or 700cc class)

Bore X Stroke:

73.0 mm x 83.0 mm (approximate, check manual for exact)

Compression Ratio:

9.2:1 (typical, verify in manual)

Horsepower:

Approx. 60-65 HP (verify in manual)

Torque:

Approx. 40-45 lb-ft (verify in manual)

Performance

Top Speed:

Approx. 100-110 mph (verify in manual)

Fuel System

Carburetion:

Two Mikuni BS34 carburetors

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

🔧 Transmission

Standard

Transmission Type:

Constant mesh 5-speed

Final Drive:

Shaft drive

Features

Clutch Type:

Wet, multiple-disc

Transmission Oil Spec:

Yamalube SAE 10W-30 API SE (or equivalent, verify in manual)

📐 Dimensions

Exterior

Length:

Approx. 2235 mm (88.0 in)

Width:

Approx. 800 mm (31.5 in)

Height:

Approx. 1150 mm (45.3 in)

Wheelbase:

Approx. 1515 mm (59.6 in)

Weights

Dry Weight:

Approx. 205 kg (452 lbs)

Wet Weight:

Approx. 225 kg (496 lbs) (with fluids)

Fuel Capacity:

Approx. 14 liters (3.7 US gal)

🛡️ Safety Features

Ratings

Safety Ratings:

Not applicable for vintage motorcycles in the modern sense.

Active Features

Braking System:

Front: Dual hydraulic disc. Rear: Hydraulic disc.

Tire Size Front:

3.50-18-4PR (verify in manual)

Tire Size Rear:

130/90-16M/C 67P (verify in manual)

Passive Features

Lighting System:

Halogen headlight, LED taillight, standard turn signals.

💡 Technology Features

Infotainment

Infotainment System:

N/A (no modern infotainment on this model)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Options:

Instrumentation

Dashboard Features:

Analog speedometer, tachometer, fuel gauge, indicator lights (turn signals, oil pressure, high beam).

🔧 Maintenance

Service Intervals

Engine Oil Change Interval:

Every 3,000 miles or 6 months (verify in manual)

Spark Plug Replacement Interval:

Every 6,000 miles or 12 months (verify in manual)

Valve Clearance Check Interval:

Every 6,000 miles or 12 months (verify in manual)

Brake Fluid Flush Interval:

Every 2 years or 24,000 miles (verify in manual)

Fluid Specifications

Engine Oil Capacity:

Approx. 2.4 liters (2.5 US qt) with filter change (verify in manual)

Coolant Type:

Yamaha 50/50 mixture of antifreeze and distilled water (verify in manual)

Brake Fluid Type:

DOT 3 or DOT 4 (verify in manual)

Known Issues

Common Wear Items:

Carburetor float bowls, clutch plates, brake pads, fork seals.

Potential Electrical Gremlins:

Aging wiring harness insulation, regulator/rectifier failures can occur on older bikes.

Carburetor Performance:

Can be prone to gumming up if not run regularly or if fuel is left in them for extended periods, requiring cleaning and synchronisation.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycle Division Establishment:

Model Evolution

Maxim Series Introduction:

The Maxim series was Yamaha's foray into the cruiser market, aiming to compete with American brands and other Japanese manufacturers. The XJ series engine was a reliable and versatile platform.

Production

Manufacturing Location:

Japan

Significant Updates 1985 1986:

Minor styling updates and potential internal revisions were common between model years during this era. The core V-twin platform remained consistent.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific industry awards for the 1985-1986 Yamaha Maxim 700 are not prominently documented, but the model was generally well-received for its performance and value in the cruiser market of its era.