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Yamaha Maxim 700 1985 1986 Workshop Service Repair Manual

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The Maxim 700, model code XV700, is a mid-size cruiser motorcycle produced for the 1985 and 1986 model years. This model is characterized by its 700cc V-twin, air-cooled engine, designed...
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类型: Motorcycle
厂商:
斯库: 102505
Yamaha Maxim 700 1985 1986 Workshop Service Repair Manual
The Maxim 700, model code XV700, is a mid-size cruiser motorcycle produced for the 1985 and 1986 model years. This model is characterized by its 700cc V-twin, air-cooled engine, designed to deliver smooth power and a comfortable riding experience, positioning it as a strong competitor in the cruiser segment of its era. Its design philosophy emphasizes classic cruiser styling and rider ergonomics, making it suitable for both commuting and longer journeys. The Maxim 700 represents a commitment to engineering quality and reliability in the motorcycle market. This comprehensive Workshop Service Repair Manual provides detailed instructions for the maintenance, diagnosis, and repair of the Maxim 700. It covers all essential systems, including the engine, transmission, chassis, brakes, and electrical components, offering in-depth procedures for routine maintenance, component overhaul, and troubleshooting. The manual is intended for owners, mechanics, and technicians, equipping them with the necessary technical specifications, diagrams, and step-by-step guidance to ensure the longevity and optimal performance of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Maxim 700
Model Code:
XV700
Production Years Covered:
1985, 1986
Codes
Vin Prefix:
JY
👋 Introduction
Market Position
Vehicle Segment:
Mid-size cruiser motorcycle, known for its V-twin engine and comfortable touring capabilities.
Competitive Analysis
Competitors 1985 1986:
Honda Shadow VT700, Kawasaki Vulcan 700, Suzuki Intruder VS700
Key Features Vehicle
Engine Configuration:
700cc V-twin, air-cooled
Design Philosophy:
Emphasis on comfortable riding position, smooth V-twin power delivery, and classic cruiser styling.
Manual Value Proposition
Purpose:
To provide comprehensive, factory-authorized instructions for maintaining, diagnosing, and repairing the Yamaha Maxim 700.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Downloadable (Digital)
Page Count:
Hundreds of Pages (Specific count not provided, but implies comprehensive)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, tuning, diagnostics, fuel system, ignition system, lubrication, cooling
Transmission:
Clutch, gearbox, final drive, lubrication, troubleshooting
Chassis:
Frame, suspension (front and rear), steering system, wheels, tires
Brakes:
Hydraulic system, caliper service, master cylinder, brake fluid specifications, troubleshooting
Electrical:
Wiring diagrams, charging system (alternator, battery), ignition system, lighting, starter motor, fuses, relays, troubleshooting
Bodywork:
Panel removal and installation, fairings, seats, controls, minor body repairs
Fuel System:
Carburetor overhaul and adjustment, fuel tank, fuel lines, fuel pump
Cooling System:
Radiator, fan, coolant specifications, thermostat
Exhaust System:
Muffler and pipe replacement, gasket specifications
Procedures Included
Maintenance:
Routine service, lubrication points, filter replacement, spark plug service, fluid changes
Troubleshooting:
Diagnostic charts, symptom-based problem solving, common fault identification
Repair:
Component disassembly and reassembly, replacement procedures, adjustment specifications
Overhaul:
Engine rebuild, transmission rebuild, carburetor overhaul
Specifications:
Torque values, clearances, timing marks, fluid capacities, electrical tolerances
Technical Depth
Depth:
Comprehensive factory-level repair and maintenance information, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
Format:
Digital Download (likely PDF)
Print Quality
Quality:
High-quality, printable pages.
Binding Type
Type:
Not applicable (digital download)
Paper Type
Type:
Not applicable (digital download)
Searchability
Feature:
Likely searchable text for quick information retrieval.
Customization
Feature:
Allows printing of the entire manual or specific sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC, V-twin
Displacement:
699 cc (actual displacement varies slightly based on internal engine code, commonly 699cc for XV700)
Bore X Stroke:
74.0 mm x 81.0 mm
Compression Ratio:
8.5:1
Valve Train:
SOHC, 2 valves per cylinder
Performance
Horsepower Approx:
Approx. 55-60 hp @ 6500 rpm (variations exist)
Torque Approx:
Approx. 58-62 lb-ft @ 4500 rpm (variations exist)
Fuel System
Fuel Delivery:
Dual Mikuni BS34 carburetors
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
13.5 L (3.6 US gal)
Ignition System
Type:
CDI (Capacitor Discharge Ignition)
Lubrication System
Type:
Wet sump
Oil Capacity:
3.2 L (3.4 US qt) with filter change
Recommended Oil Viscosity:
Yamalube 4 (or equivalent) SAE 20W-40 or 10W-30 (refer to manual for exact specifications)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Final Drive:
Shaft drive
Features
Clutch Type:
Wet, multiple-disc
Transmission Oil Capacity:
0.8 L (0.85 US qt) of Yamalube Gear Oil or equivalent
📐 Dimensions
Exterior
Overall Length:
2270 mm (89.4 in)
Overall Width:
820 mm (32.3 in)
Overall Height:
1165 mm (45.9 in)
Seat Height:
755 mm (29.7 in)
Wheelbase:
1520 mm (59.8 in)
Weights
Dry Weight Approx:
195 kg (430 lbs)
Wet Weight Approx:
212 kg (467 lbs) (with all fluids)
🛡️ Safety Features
Ratings
Certification:
Meets US EPA and DOT standards for motorcycles of its era.
Active Features
Braking System:
Front: Disc brake, Rear: Drum brake (some models may have dual disc front)
Lighting:
Halogen headlight, LED taillight (factory specification), turn signals
Passive Features
Frame Construction:
Steel double-cradle frame for stability
Rider Ergonomics:
Designed for comfortable, upright riding posture to reduce fatigue.
💡 Technology Features
Infotainment
System:
Basic analog instrumentation including speedometer, tachometer, odometer, and warning lights.
Driver Assistance
Features:
None (typical for motorcycles of this era)
Connectivity
Features:
None
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km (1,800 miles) or 6 months, whichever comes first.
Oil Filter Replacement:
With every oil change.
Spark Plug Inspection Replacement:
Every 6,000 km (3,600 miles) or 12 months.
Air Filter Cleaning Replacement:
Every 3,000 km (1,800 miles); replace every 6,000 km (3,600 miles).
Valve Clearance Check:
Every 12,000 km (7,200 miles).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific type and replacement interval)
Coolant:
50/50 mix of ethylene glycol coolant and distilled water
Known Issues
Carburetor Icing:
Susceptible to carburetor icing in cold, humid conditions, requiring proper jetting or modifications.
Electrical Connections:
Age can lead to corrosion in electrical connectors, requiring cleaning and dielectric grease application.
Drive Shaft Boot:
The rubber boot protecting the final drive shaft can degrade over time, requiring inspection and replacement to prevent dirt ingress.
Recommended Filters
Oil Filter Part Number Example:
Yamaha 5H0-13440-90-00 (cross-reference with aftermarket filters like K&N KN-145 or equivalent)
📚 Vehicle History
Brand Heritage
Yamaha Motorcycles:
Yamaha Motor Company, established in 1955, has a long history of innovation in motorcycles, known for their performance, reliability, and advanced technology.
Model Evolution
Maxim Series:
The Maxim series, introduced in the early 1980s, was Yamaha's foray into the Japanese cruiser market, evolving from earlier models like the XS series.
Xv700 Development:
The XV700 was introduced as a response to market demand for larger displacement cruisers and to navigate import tariffs on larger engine sizes in certain markets (e.g., US tariffs on bikes over 700cc often led manufacturers to offer 699cc versions).
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Model Specific:
None widely publicized, but generally well-regarded in its class for reliability and comfort.
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