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1985-1989 Alfa Romeo 75 (aka Milano) Workshop Repair & Service Manual (1 249 Pages Bookmarked iPad-ready)

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 75 Alternate Model Name: Milano Production Years Covered: 1985-1989 Codes Chassis Codes: Type 119 👋 Introduction Market Position Positioning: A performance-oriented European...
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1985-1989 Alfa Romeo 75 (aka Milano) Workshop Repair & Service Manual (1 249 Pages Bookmarked iPad-ready)
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
75
Alternate Model Name:
Milano
Production Years Covered:
1985-1989
Codes
Chassis Codes:
Type 119
👋 Introduction
Market Position
Positioning:
A performance-oriented European sedan known for its distinctive styling and engaging driving dynamics.
Competitive Analysis
Competitors:
Competed with vehicles like the BMW 3 Series (E30), Mercedes-Benz 190 E, and Audi 80/90.
Key Features
Design Philosophy:
Rear-wheel drive, balanced weight distribution, driver-focused cockpit, innovative chassis design.
Aerodynamics:
Distinctive wedge shape and Kamm-tail design for improved aerodynamics, contributing to its name '75' (representing the aerodynamic coefficient).
📋 Manual Details
Coverage Areas
Engine Options Covered:
All engines, including Twin Spark and V6 variants.
Body Styles Covered:
All body styles.
Page Count
Total Pages:
1249
Manual Type
Type:
Workshop Repair & Service Manual
Language
Language:
English
Format
Format:
PDF
Digital Compatibility:
iPad-ready, cross-platform (Windows, Mac, Linux)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, timing, lubrication, cooling.
Fuel System:
Fuel injection system (Bosch L-Jetronic, Motronic variations), fuel pump, injectors, fuel lines.
Ignition System:
Ignition coils, distributor (where applicable), spark plugs, electronic ignition control.
Transmission Drivetrain:
Manual transmission (transaxle), clutch system, driveshafts, differential.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings.
Brakes:
Front and rear brake systems, hydraulic circuits, calipers, pads, discs, parking brake.
Steering:
Steering system components, steering rack, power steering system (where equipped).
Electrical System:
Wiring diagrams, alternator, starter motor, battery, lighting system, power windows, central locking.
Body And Chassis:
Body panels, doors, hoods, trunk, interior trim, exterior moldings.
Heating Ventilation Air Conditioning:
HVAC system components, blower motor, controls, A/C system (where equipped).
Procedures Included
Maintenance:
Routine maintenance checks, fluid changes, filter replacements, lubrication points.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, component testing.
Repair:
Detailed step-by-step repair instructions for all major vehicle systems.
Overhaul:
Comprehensive overhaul procedures for engine and transmission components.
Electrical Diagnostics:
Detailed electrical troubleshooting and repair, including wiring diagrams.
Technical Depth
Depth:
Comprehensive workshop level, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Bookmarked, enabling quick navigation.
Print Quality
Printability:
Yes, fully printable.
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Quality:
N/A (Digital)
Protection
Digital Rights Management:
DRM-free
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 (Twin Spark) and V6 (Busso V6).
Engine Type
Displacement Options:
1.6L, 1.8L, 2.0L (Twin Spark); 2.5L, 3.0L (V6).
Performance
Horsepower Range:
Approx. 110 hp (1.6L) to 200+ hp (V6QV).
Torque Range:
Approx. 147 Nm (1.6L) to 270 Nm (V6).
Fuel System
Injection System:
Mechanical fuel injection (early models) and electronic fuel injection (Bosch L-Jetronic, Motronic).
Notable Features
Twin Spark:
Two spark plugs per cylinder for improved combustion efficiency and performance.
Busso V6:
Renowned for its distinctive sound and robust performance, particularly in higher trims like the Quadrifoglio Verde (QV).
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle (integrated gearbox and differential).
Optional
Type:
None offered for this model in most markets.
Features
Layout:
Rear-mounted transaxle for optimal weight distribution.
📐 Dimensions
Exterior
Length:
Approx. 4345 mm (171.1 in)
Width:
Approx. 1680 mm (66.1 in)
Height:
Approx. 1370 mm (53.9 in)
Weights
Curb Weight:
Approx. 1150-1300 kg (2535-2866 lbs), depending on engine and equipment.
🛡️ Safety Features
Ratings
Historical Ratings:
No modern standardized crash test data available for this era, but known for robust construction.
Active Features
Braking System:
Four-wheel disc brakes, often with ventilated front discs on performance models.
Passive Features
Seat Belts:
Standard lap and shoulder belts.
Body Structure:
Reinforced passenger cell.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, typically with basic controls.
Dashboard:
Driver-oriented dashboard with comprehensive instrumentation including tachometer, oil pressure, and voltmeter.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on higher trims and later models.
Comfort Features
Power Windows:
Standard on most models, often with electric rear windows as well.
Central Locking:
Available on many models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Timing Belt:
Crucial component, replacement interval typically around 40,000-60,000 km (25,000-37,000 miles) or 3-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-40, 15W-50) and API/ACEA ratings. Synthetic or semi-synthetic recommended.
Coolant:
Ethylene glycol-based antifreeze mixed with distilled water. Specific mixture ratio and type (e.g., silicate-free) as per manual.
Transmission Fluid:
GL-4 or GL-5 gear oil, specific viscosity grade as per manual. Often requires a specific type for the transaxle.
Known Issues
Rust:
Common issue due to age; particularly affects sills, wheel arches, and door bottoms.
Electrical Gremlins:
Aging wiring looms, connectors, and grounds can lead to intermittent electrical faults.
Carburetor Issues:
Older models may have Weber or Dell'Orto carburetors requiring regular tuning and maintenance.
Bushing Wear:
Rubber suspension bushings and engine mounts can degrade over time, affecting ride and handling.
📚 Vehicle History
Brand Heritage
Brand Identity:
Alfa Romeo's legacy of sporty, driver-focused vehicles with Italian flair and innovative engineering.
Model Evolution
Predecessor:
Alfa Romeo Giulietta (Type 116).
Successor:
Alfa Romeo 155.
Production
Production Period:
1984-1992.
Manufacturing Location:
Italy.
🏆 Awards & Recognition
Recognitions
Automotive Press:
Praised by automotive journalists for its handling, engine performance (especially the V6), and unique styling.
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