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Now Yamaha YZ125 YZ 125 1985 85 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ125 Year: 1985 Codes Product Identifier: YZ125 YZ 125 1985 85 Service Repair Workshop Manual 👋 Introduction Market Position Positioning: The 1985 Yamaha...
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Now Yamaha YZ125 YZ 125 1985 85 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ125
Year:
1985
Codes
Product Identifier:
YZ125 YZ 125 1985 85 Service Repair Workshop Manual
👋 Introduction
Market Position
Positioning:
The 1985 Yamaha YZ125 was a key player in the highly competitive 125cc motocross class, known for its performance and handling in its era.
Competitive Analysis
Competitors:
Primary competitors included models from Honda (CR125R), Suzuki (RM125), and Kawasaki (KX125) during the mid-1980s motocross racing scene.
Key Features
Features:
Known for its potent two-stroke engine, sophisticated suspension (often featuring Yamaha's Monocross rear suspension), and rider-focused ergonomics.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, based on typical offerings)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, repair, and reassembly for the 1985 YZ125 engine.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel tank maintenance and inspection.
Cooling System:
Radiator, hoses, and coolant system maintenance and troubleshooting.
Exhaust System:
Exhaust pipe and silencer maintenance and inspection.
Transmission Drivetrain:
Gearbox disassembly, inspection, and repair; clutch operation and adjustment; chain and sprocket maintenance.
Suspension Front:
Front fork disassembly, seal replacement, oil level and viscosity specifications, and adjustment procedures.
Suspension Rear:
Monoshock rear suspension system maintenance, linkage lubrication, and shock absorber servicing.
Brakes Front:
Front brake caliper, master cylinder, and brake line maintenance and bleeding procedures.
Brakes Rear:
Rear brake drum/disc inspection and adjustment, brake shoe/pad replacement.
Wheels Tires:
Wheel bearing inspection and replacement, spoke tension adjustment, tire pressure recommendations.
Electrical System:
Ignition system components, lighting, and wiring diagrams for basic electrical functions.
Frame Bodywork:
Frame inspection, handlebar, footpeg, and body panel removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning, chain lubrication and adjustment.
Troubleshooting:
Diagnostic guides for common performance issues, starting problems, and operational malfunctions.
Engine Rebuild:
Detailed step-by-step instructions for complete engine overhaul, including piston, ring, and cylinder head servicing.
Suspension Servicing:
Front fork seal replacement, oil changes, and rear shock absorber service.
Brake System Repair:
Brake pad/shoe replacement, caliper servicing, and fluid bleeding.
Carburetor Rebuilding:
Complete carburetor cleaning, jetting adjustments, and diaphragm replacement.
Electrical Diagnostics:
Basic electrical system troubleshooting using provided wiring diagrams.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to complete engine and chassis rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Type:
Likely PDF
Searchability:
Typically searchable text for easy information retrieval.
Print Quality
Quality:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (for digital product)
Paper Type
Type:
N/A (for digital product)
⚙️ Engine Specifications
Primary Engine
Engine Type:
124cc liquid-cooled, 2-stroke, reed valve induction
Bore X Stroke:
Approximately 56.0 mm x 50.0 mm (exact figures confirmed in manual)
Compression Ratio:
Typically around 7.5:1 to 8.5:1 (specific to 1985 model detailed in manual)
Carburetor:
Mikuni VM26SS or similar (specific model and jetting detailed in manual)
Performance
Horsepower:
Estimated 25-30 HP (peak power figures often varied by region and tuning, specific dyno charts or specs may be in the manual)
Torque:
Estimated 15-18 lb-ft (peak torque figures not typically highlighted in marketing for this era but detailed in workshop manuals for tuning).
Fuel System
Fuel Type:
Unleaded gasoline with appropriate 2-stroke oil pre-mix.
Fuel Tank Capacity:
Approximately 7.0 - 8.0 liters (specific capacity in manual).
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Wet, multiple-disc
Optional
Options:
N/A for factory models of this era.
Features
Gear Ratios:
Specific gear ratios for each of the 6 speeds are provided in the workshop manual for detailed analysis and repair.
📐 Dimensions
Exterior
Overall Length:
Approx. 2160 mm (specific dimensions in manual)
Overall Width:
Approx. 830 mm (specific dimensions in manual)
Overall Height:
Approx. 1280 mm (specific dimensions in manual)
Wheelbase:
Approx. 1455 mm (specific dimensions in manual)
Weights
Dry Weight:
Approx. 94-96 kg (specific weight in manual)
Wet Weight:
Not typically specified in base specs, but can be calculated with fluid capacities found in the manual.
🛡️ Safety Features
Ratings
Safety Standards:
N/A for off-road competition motorcycles of this era, focus on rider protection equipment.
Active Features
Active Safety:
Agile handling and responsive braking system designed for off-road control.
Passive Features
Passive Safety:
Robust frame construction, durable components. Manual emphasizes proper maintenance for operational safety.
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a competition motocross motorcycle, no infotainment features).
Driver Assistance
Assistance Systems:
N/A (This is a competition motocross motorcycle, no driver assistance systems).
Connectivity
Connectivity Features:
N/A (This is a competition motocross motorcycle, no connectivity features).
🔧 Maintenance
Service Intervals
Oil Change Engine:
Recommended every 10-15 hours of riding or as per manual's specific recommendation.
Air Filter Cleaning:
Recommended after every few rides, or more frequently in dusty conditions.
Spark Plug Check:
Check and clean/replace as needed during routine maintenance, typically every 20-30 hours.
Chain Lubrication Adjustment:
Lubricate every ride; adjust tension as per manual's specification (usually 15-25mm slack).
Fluid Specifications
Transmission Oil:
Yamaha recommended gear oil or API GL-4 SAE 80W/90 (specific part numbers and types found in manual).
Fork Oil:
Yamalube Fork Oil or equivalent SAE 10W (specific volume and type in manual).
Coolant:
Pre-mixed ethylene glycol based coolant with corrosion inhibitors (specific mix ratio and type in manual).
2 Stroke Oil:
High-quality 2-stroke racing oil pre-mix (specific ratio, typically 20:1 or 32:1, detailed in manual).
Known Issues
Common Wear Items:
Clutch plates, piston rings, crank bearings, fork seals, and swingarm bearings are common wear items that require periodic inspection and replacement.
Carburetor Performance:
Carburetors can be sensitive to altitude and temperature changes; proper jetting and cleaning are crucial for optimal performance. The manual provides detailed jetting tables.
Suspension Maintenance:
Regular fork seal replacement and rear shock linkage cleaning/greasing are important to maintain suspension performance and longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long and illustrious history in off-road racing, particularly with its YZ line, known for innovation and performance.
Model Evolution
Evolution Yz125:
The YZ125 has undergone continuous development since its inception, with significant updates in engine technology, suspension (Monocross), and chassis design throughout the 1980s. The 1985 model represents a mid-cycle refinement.
Production
Manufacturing Location:
Japan
Production Years:
The YZ125 model line has been in continuous production since the 1970s, with the 1985 model being a specific iteration.
🏆 Awards & Recognition
Recognitions
Racing Success:
The YZ125 platform has a rich history of success in amateur and professional motocross racing, contributing to Yamaha's reputation in the sport.
Ratings
Magazine Reviews:
Contemporary reviews from motocross publications of the era would have praised its performance and handling, though specific accolades for the '85 model are best found in archived magazines.
Certifications
Certification:
N/A (Competition motorcycles are not typically certified in the same way as street vehicles).
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