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1985 Mercedes 380SL Service Repair Manual 85

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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 380SL Year: 1985 Chassis Code: R107 Codes Engine Code: M116 👋 Introduction Market Position Vehicle Segment: Luxury Grand Tourer / Sports Car (Convertible)...
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1985 Mercedes 380SL Service Repair Manual 85
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
380SL
Year:
1985
Chassis Code:
R107
Codes
Engine Code:
M116
👋 Introduction
Market Position
Vehicle Segment:
Luxury Grand Tourer / Sports Car (Convertible)
Competitive Analysis
Competitors 1985:
Jaguar XJ-S, Porsche 928, Chevrolet Corvette C4, BMW 6 Series (E24)
Key Features
Vehicle Appeal:
Elegant styling, robust engineering, comfortable ride, refined V8 engine, convertible experience.
Manual Value Proposition
Cost Savings:
Significant savings compared to purchasing expensive paper service manuals; enables DIY repairs, reducing labor costs.
Target Audience:
Professional mechanics, DIY enthusiasts, and general owners seeking to understand and maintain their vehicle.
User Benefit:
Empowers users to perform repairs, diagnose issues accurately, and prevent overcharging by workshops.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Wiring Schematics, Part Layouts, Part Numbers
Page Count
Estimated Pages:
Over 1000
Manual Type
Type:
Comprehensive Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF (Sections)
Compatibility:
Works on all computers with Adobe Acrobat Reader (Mac, Windows)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M116, 3.8L V8), Fuel System (Bosch K-Jetronic), Ignition System, Exhaust System
Drivetrain:
Automatic Transmission (4-speed 722.3), Driveshaft, Differential
Suspension Steering:
Front Suspension (Independent, Double Wishbone), Rear Suspension (Independent, Semi-Trailing Arm), Power Steering System, Steering Gearbox
Brakes:
Front Disc Brakes, Rear Disc Brakes, Anti-lock Braking System (ABS) - if equipped
Electrical Electronics:
12V Electrical System, Battery, Alternator, Starter, Lighting System, Gauges and Instruments, Fuse/Relay Boxes, Engine Control Unit (ECU) and Sensors, Power Windows, Central Locking, Climate Control Electronics
Body Chassis:
Chassis Structure, Body Panels, Doors, Hood, Trunk, Convertible Top Mechanism, Bumpers
HVAC:
Air Conditioning System, Heater System, Ventilation
Procedures Included
Maintenance:
Routine Oil Changes, Filter Replacements, Fluid Level Checks and Top-offs, Spark Plug Replacement, Belt Inspection and Replacement, Brake Pad and Rotor Service, Tire Rotation
Repair Troubleshooting:
Engine Overhaul (partial/full), Fuel Injection System Diagnosis and Repair, Ignition System Troubleshooting, Transmission Service and Overhaul, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical System Diagnostics, HVAC System Repair, Convertible Top Actuator and Mechanism Repair, Body Panel Repair and Alignment
Diagnostics:
Troubleshooting Charts, Diagnostic Procedures for Specific Systems, Sensor Testing, Actuator Testing
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds.
Detail Level:
Detailed step-by-step instructions with diagrams and exploded views for part identification and assembly/disassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within PDFs, depending on the original source quality.
Print Quality
Printability:
Printable pages as needed.
Binding Type
Binding:
Digital (PDF sections); Original manuals were typically bound paper.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC
Displacement:
3.8 Liters (3839 cc)
Bore X Stroke:
86.0 mm x 80.25 mm
Performance
Horsepower:
155 hp @ 4750 rpm (approx.)
Torque:
197 lb-ft @ 2500 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch CIS (Continuous Injection System) - K-Jetronic
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Ignition System
Ignition Type:
Electronic Ignition
Cooling System
Cooling Medium:
Water-Cooled
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
722.3
Optional
Optional Transmission:
N/A for R107 380SL in 1985 model year
Features
Transmission Fluid Type:
Dexron III (or equivalent, check manual for specific MB spec)
📐 Dimensions
Exterior
Length:
4590 mm (180.7 in)
Width:
1790 mm (70.5 in)
Height:
1300 mm (51.2 in)
Wheelbase:
2460 mm (96.9 in)
Weights
Curb Weight:
1670 kg (3682 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test ratings for 1985 models may be limited. R107 chassis is known for robust construction.
Passive Features
Seatbelts:
3-point front seatbelts
Rollover Protection:
Reinforced A-pillars and structure for convertible safety.
Active Features
Brakes:
Four-wheel disc brakes; ABS available on some models/markets.
💡 Technology Features
Infotainment
Audio System:
Original systems were typically AM/FM radio with cassette player, often with upgraded aftermarket units in existence.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an option on some 1985 models.
Connectivity
Connectivity Features:
N/A (pre-digital era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 12 months, whichever comes first (refer to manual for exact specification).
Transmission Fluid Change:
Every 30,000 - 50,000 miles (refer to manual for exact specification and filter replacement).
Spark Plug Replacement:
Typically every 30,000 - 60,000 miles (depending on spark plug type).
Fluid Specifications
Engine Oil Type:
Refer to manual; typically a high-quality synthetic or semi-synthetic 15W-40 or 20W-50 depending on climate and original specifications.
Engine Oil Capacity:
Approximately 7.5 - 8.0 Liters (with filter change).
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water).
Known Issues
Common Problems:
Timing chain wear (though less prevalent in M116 than earlier M117), fuel distributor leaks (K-Jetronic), vacuum hose deterioration, climate control servo issues, convertible top hydraulic leaks, rust in typical Mercedes-Benz areas (wheel arches, sills).
Brake System Considerations:
Brake fluid should be changed regularly. Caliper seals and brake hoses are common wear items.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Founded on engineering excellence, luxury, and durability.
Model Evolution
R107 Introduction:
The R107 platform was introduced in 1971, replacing the W113 'Pagoda' SL. The 380SL variant was introduced for the US market in 1972.
380Sl Updates 1985:
The 1985 model year saw the engine displacement increase to 3.8L (from 3.5L and 3.8L variants in earlier years for the US market) to meet emissions regulations and improve torque delivery. Bosch K-Jetronic fuel injection was standard.
Production
Production Period:
The R107 SL was produced from 1971 to 1989, making it one of Mercedes-Benz's longest-running platforms.
🏆 Awards & Recognition
Recognitions
Classic Car Status:
The R107 SL is widely considered a modern classic, appreciated for its timeless design and build quality.
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