Positioning:
This manual targets owners and technicians seeking in-depth information for the maintenance, repair, and restoration of the 1986-1988 Honda TRX200SX Fourtrax ATV.
Value Proposition:
Offers professional-grade repair information at a fraction of the cost of dealership service, empowering users to perform their own maintenance and repairs.
Dealership Equivalence:
Contains the same level of detail and procedures used by authorized Honda dealerships.
Diy Support:
Highly recommended for DIY enthusiasts, providing the necessary knowledge to maintain and repair the ATV effectively.
General Information:
Included
Engine Mechanical:
Included (Removal/Installation, Cylinder Head/Valves, Cylinder/Piston, Crankcase/Transmission/Crankshaft)
Drivetrain:
Included (Clutch/Gearshift Linkage, Transmission)
Suspension And Steering:
Included (Front Wheel/Suspension/Steering, Rear Wheel/Suspension)
Electrical System:
Included (Recoil Starter/Alternator/Starter Clutch, Ignition System, Battery/Charging System, Starter System, Lights/Switches)
Exhaust System:
Included (Fenders/Exhaust Muffler)
Bodywork And Chassis:
Included (Fenders)
Troubleshooting:
Included
Type:
Official Workshop Service and Repair Manual
Engine Systems:
Comprehensive coverage of engine disassembly, inspection, repair, and reassembly, including valve adjustments, piston and cylinder service, crankshaft and connecting rod checks, and timing.
Transmission Systems:
Detailed procedures for the gearbox, clutch operation, and gearshift linkage, ensuring proper functionality and repair.
Fuel And Carburetion:
In-depth information on the fuel tank, fuel lines, fuel filter, and carburetor adjustment and overhaul.
Electrical And Ignition:
Complete diagnostics and repair for the battery, charging system (alternator, voltage regulator), starter motor, ignition system (CDI, spark plug, ignition coil), and lighting circuits.
Suspension And Steering:
Instructions for servicing front forks, rear shock absorbers, steering components, and wheel hub assemblies.
Braking System:
Procedures for brake pad inspection and replacement, brake fluid service, and caliper overhaul.
Routine Maintenance:
Covers oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, and general lubrication points.
Diagnostic Troubleshooting:
Extensive troubleshooting guide for identifying and resolving common and uncommon problems across all vehicle systems.
Component Overhaul And Rebuild:
Step-by-step instructions for disassembling, cleaning, inspecting, and rebuilding major components like the engine, carburetor, and brake calipers.
Electrical Troubleshooting:
Guidance on using multimeter, checking wiring harnesses, and diagnosing electrical faults.
Depth:
Comprehensive workshop-level detail suitable for professional technicians and experienced DIY mechanics, covering everything from basic adjustments to complete engine rebuilds.
Illustrations:
Detailed illustrations, diagrams, and exploded views to aid in identification and assembly/disassembly.
Specifications:
Includes crucial technical specifications, torque values, clearances, fluid capacities, and recommended lubricants.
Engine Type:
Single-cylinder, four-stroke, air-cooled OHC
Bore X Stroke:
63.0 mm x 62.0 mm (approximate, to be confirmed in manual)
Compression Ratio:
8.5:1 (approximate, to be confirmed in manual)
Horsepower:
Estimated 14-16 HP (actual figures may vary and will be in manual)
Torque:
Not explicitly stated, but Torque specifications for various engine components will be detailed in the manual.
Carburetor Type:
Single Keihin carburetor (specific model number to be confirmed in manual, likely 26mm or similar)
Fuel Type:
Unleaded gasoline
Ignition Type:
CDI (Capacitor Discharge Ignition)
Length:
Approx. 1960 mm (77.2 in) (to be confirmed in manual)
Width:
Approx. 1060 mm (41.7 in) (to be confirmed in manual)
Height:
Approx. 1040 mm (40.9 in) (to be confirmed in manual)
Dry Weight:
Approx. 178 kg (392 lbs) (to be confirmed in manual)
Fuel Capacity:
Approx. 9.0 Liters (2.4 US gal) (to be confirmed in manual)
Engine Oil Change:
Recommended interval is typically every 1000 km or annually (specifics in manual).
Air Filter Cleaning:
Periodic inspection and cleaning/replacement, frequency depends on operating conditions (details in manual).
Spark Plug Check:
Regular checks for wear and proper gap, replacement as needed (details in manual).
Engine Oil Type:
SAE 10W-30 or 10W-40 API SE or SF classification (specifics and capacity in manual).
Transmission Oil Type:
Hypoid gear oil SAE 80W-90 (specifics and capacity in manual).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (specifics in manual).
Common Wear Items:
As with any ATV of this age, potential wear items include brake pads, tires, suspension bushings, and the starter recoil mechanism. The manual will provide guidance on inspection and replacement.
Carburetor Cleaning:
Carburetors can become gummed up over time if the ATV is stored with fuel in it; regular cleaning and proper fuel stabilizer usage are recommended. The manual details the procedure.
Honda Atv Legacy:
Honda has a long-standing reputation for producing reliable and well-engineered ATVs, starting with the original TRX models.
Trx200Sx Positioning:
The TRX200SX was positioned as a capable and versatile utility ATV, offering a good balance of power and ease of use for its time.
Manufacturing Period:
Produced by Honda for the model years 1986, 1987, and 1988.
