Target Audience:
Mechanics and DIY enthusiasts seeking to maintain, repair, and restore the Suzuki LS650 Savage.
Niche:
A classic, customizable cruiser appreciated for its simplicity and distinctive styling.
Value Proposition:
Offers comprehensive, detailed, and easy-to-understand information for effective servicing, ensuring reliability and customer satisfaction.
Content Emphasis:
Step-by-step procedures, pictorial diagrams, service data, and troubleshooting guides for all aspects of the motorcycle.
Download Convenience:
Instant download eliminates shipping costs and waiting times, providing immediate access to repair information.
Applicable Model Years:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Type:
Workshop Service Repair Manual
Accessibility:
Viewable on any computer with Adobe Reader, allowing zooming.
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair procedures for the 652cc single-cylinder engine.
Fuel System:
Carburetor service, fuel tank, fuel lines, and fuel pump troubleshooting and repair.
Ignition System:
Spark plug service, ignition coil, CDI unit, and troubleshooting.
Transmission And Clutch:
Gearbox disassembly, assembly, inspection, clutch operation, and repair.
Chassis And Frame:
Frame inspection, fork removal/installation, rear suspension service, and wheel bearing maintenance.
Braking System:
Front and rear brake caliper service, master cylinder, brake lines, and bleeding procedures.
Electrical System:
Wiring diagrams, battery service, starter motor, alternator, lighting system, and switchgear troubleshooting.
Cooling System:
Air-cooled engine, no specific coolant system coverage.
Bodywork And Trim:
Fender removal/installation, seat, fuel tank mounting, and basic cosmetic component service.
Drive Shaft System:
Maintenance and inspection of the shaft drive components.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, and general upkeep.
Troubleshooting:
Diagnostic charts and procedures for common issues and system failures.
Repair:
Detailed step-by-step repair instructions for all major and minor components.
Disassembly Assembly:
Comprehensive guidance on taking apart and reassembling vehicle components.
Adjustments:
Procedures for adjusting carburetor settings, clutch, throttle, and brakes.
Torque Specifications:
Detailed torque values for critical fasteners during assembly and disassembly.
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Diagrams And Illustrations:
Includes detailed illustrations, exploded diagrams, drawings, and photographs for clarity.
Special Tools:
References specific special service tool numbers and their usage where applicable.
Service Data:
Provides essential service data, specifications, tightening torques, and wear limits.
Troubleshooting Methodology:
Systematic diagnostic approaches, symptom-based troubleshooting, and electrical system tracing.
Pictorial Content:
Extensive use of pictorial diagrams, exploded views, and photos to illustrate procedures.
Printability:
All pages are printable.
Delivery Method:
Instant Download
Physical Format:
Not applicable (Digital PDF)
Reader Software:
Adobe Reader
Operating System Compatibility:
Windows, Mac, and Linux OS
Page Rendering:
High resolution for clear viewing and printing.
Integrity:
100% complete and intact, no missing or corrupt pages/sections.
Engine Configuration:
Air-cooled, SOHC, 4-stroke single-cylinder
Bore X Stroke:
94.0 mm x 94.0 mm
Horsepower Estimated:
Approximately 42 HP (exact figures may vary by year/market and are detailed in the manual)
Torque Estimated:
Approximately 56 Nm (exact figures may vary by year/market and are detailed in the manual)
Carburetor Type:
Typically Mikuni VM36 (specifics may vary)
Fuel Tank Capacity:
Approximately 12 liters (specifics may vary by year)
Oil Type Specification:
Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-40 or 20W-50) and API classification. Typically requires motorcycle-specific oil.
Valve Train:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
Oil Change Interval:
Refer to periodic maintenance chart in manual (typically every 3,000-5,000 km or annually).
Spark Plug Replacement:
Refer to periodic maintenance chart in manual.
Valve Adjustment Interval:
Refer to periodic maintenance chart in manual (typically every 6,000-10,000 km).
Engine Oil Capacity:
Refer to manual for specific capacity (typically around 1.6-1.8 liters).
Brake Fluid Type:
Refer to manual for DOT specification (typically DOT 3 or DOT 4).
Common Wear Items:
Clutch wear, carburetor jetting issues, potential for intake boot cracks, and general aging of rubber components.
Electrical Reliability:
Older models may experience aging wiring or stator issues, covered in the manual's troubleshooting section.