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Suzuki LS650 Savage 1986-2004 Workshop Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Suzuki Model: LS650 Savage Engine Type: Single-cylinder, Four-stroke Engine Displacement: 652cc Generation Production Years Covered: 1986-2004 👋 Introduction Market Position Target Audience: Mechanics and DIY...
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类型: Motorcycle
厂商:
斯库: 407719
Suzuki LS650 Savage 1986-2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LS650 Savage
Engine Type:
Single-cylinder, Four-stroke
Engine Displacement:
652cc
Generation
Production Years Covered:
1986-2004
👋 Introduction
Market Position
Target Audience:
Mechanics and DIY enthusiasts seeking to maintain, repair, and restore the Suzuki LS650 Savage.
Niche:
A classic, customizable cruiser appreciated for its simplicity and distinctive styling.
Competitive Analysis
Value Proposition:
Offers comprehensive, detailed, and easy-to-understand information for effective servicing, ensuring reliability and customer satisfaction.
Key Features
Content Emphasis:
Step-by-step procedures, pictorial diagrams, service data, and troubleshooting guides for all aspects of the motorcycle.
Download Convenience:
Instant download eliminates shipping costs and waiting times, providing immediate access to repair information.
📋 Manual Details
Coverage Areas
Applicable Model Years:
1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Page Count
Number Of Pages:
362
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Accessibility:
Viewable on any computer with Adobe Reader, allowing zooming.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair procedures for the 652cc single-cylinder engine.
Fuel System:
Carburetor service, fuel tank, fuel lines, and fuel pump troubleshooting and repair.
Ignition System:
Spark plug service, ignition coil, CDI unit, and troubleshooting.
Transmission And Clutch:
Gearbox disassembly, assembly, inspection, clutch operation, and repair.
Chassis And Frame:
Frame inspection, fork removal/installation, rear suspension service, and wheel bearing maintenance.
Braking System:
Front and rear brake caliper service, master cylinder, brake lines, and bleeding procedures.
Electrical System:
Wiring diagrams, battery service, starter motor, alternator, lighting system, and switchgear troubleshooting.
Cooling System:
Air-cooled engine, no specific coolant system coverage.
Bodywork And Trim:
Fender removal/installation, seat, fuel tank mounting, and basic cosmetic component service.
Drive Shaft System:
Maintenance and inspection of the shaft drive components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug checks, and general upkeep.
Troubleshooting:
Diagnostic charts and procedures for common issues and system failures.
Repair:
Detailed step-by-step repair instructions for all major and minor components.
Disassembly Assembly:
Comprehensive guidance on taking apart and reassembling vehicle components.
Adjustments:
Procedures for adjusting carburetor settings, clutch, throttle, and brakes.
Torque Specifications:
Detailed torque values for critical fasteners during assembly and disassembly.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and electrical system diagnostics.
Diagrams And Illustrations:
Includes detailed illustrations, exploded diagrams, drawings, and photographs for clarity.
Special Tools:
References specific special service tool numbers and their usage where applicable.
Service Data:
Provides essential service data, specifications, tightening torques, and wear limits.
Troubleshooting Methodology:
Systematic diagnostic approaches, symptom-based troubleshooting, and electrical system tracing.
Pictorial Content:
Extensive use of pictorial diagrams, exploded views, and photos to illustrate procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable.
Binding Type
Delivery Method:
Instant Download
Paper Type
Physical Format:
Not applicable (Digital PDF)
Software Requirements
Reader Software:
Adobe Reader
Operating System Compatibility:
Windows, Mac, and Linux OS
File Quality
Page Rendering:
High resolution for clear viewing and printing.
Completeness
Integrity:
100% complete and intact, no missing or corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Configuration:
Air-cooled, SOHC, 4-stroke single-cylinder
Bore X Stroke:
94.0 mm x 94.0 mm
Performance
Horsepower Estimated:
Approximately 42 HP (exact figures may vary by year/market and are detailed in the manual)
Torque Estimated:
Approximately 56 Nm (exact figures may vary by year/market and are detailed in the manual)
Fuel System
Carburetor Type:
Typically Mikuni VM36 (specifics may vary)
Fuel Tank Capacity:
Approximately 12 liters (specifics may vary by year)
Lubrication
Oil Type Specification:
Refer to manual for specific SAE viscosity grade (e.g., SAE 10W-40 or 20W-50) and API classification. Typically requires motorcycle-specific oil.
Engine Internals
Valve Train:
SOHC (Single Overhead Camshaft) with 2 valves per cylinder.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Drive Type:
Shaft Drive
Features
Clutch Type:
Wet multi-plate
Transmission Oil Specification:
Refer to manual for specific transmission oil type and capacity.
📐 Dimensions
Exterior
Overall Length:
Refer to specific model year specifications in manual.
Weights
Dry Weight:
Approximately 170-180 kg (specifics may vary by year).
Wet Weight:
Approximately 180-190 kg (specifics may vary by year).
🛡️ Safety Features
Ratings
Safety Compliance:
General motorcycle safety guidelines and warnings are integrated within the manual procedures.
Active Features
Braking System Type:
Front: Disc, Rear: Drum (typical, may vary by specific year/market).
Passive Features
Frame Construction:
Steel cradle frame.
💡 Technology Features
Infotainment
Features:
Basic instrumentation (speedometer, odometer, indicator lights). No advanced infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems typical of modern vehicles.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to periodic maintenance chart in manual (typically every 3,000-5,000 km or annually).
Spark Plug Replacement:
Refer to periodic maintenance chart in manual.
Valve Adjustment Interval:
Refer to periodic maintenance chart in manual (typically every 6,000-10,000 km).
Fluid Specifications
Engine Oil Capacity:
Refer to manual for specific capacity (typically around 1.6-1.8 liters).
Brake Fluid Type:
Refer to manual for DOT specification (typically DOT 3 or DOT 4).
Known Issues
Common Wear Items:
Clutch wear, carburetor jetting issues, potential for intake boot cracks, and general aging of rubber components.
Electrical Reliability:
Older models may experience aging wiring or stator issues, covered in the manual's troubleshooting section.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Key Characteristics:
Known for its minimalist design, torquey single-cylinder engine, and shaft drive, offering a classic cruiser/bobber aesthetic.
Production
Manufacturing Locations:
Primarily Japan, with potential for other assembly locations depending on market.
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