Yamaha XT225 XT225-C 1986-2007 Repair Service Manual

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类型: Motorcycle

斯库: 55175

标签: 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Misc Motorcycle Motorcycles XT225 XT225-C Yamaha

产品多属性

Description

The Yamaha XT225 and XT225-C are versatile dual-sport motorcycles, produced from 1986 through 2007. Renowned for their agility, reliability, and robust engineering, these models offer exceptional capability for both on-road commuting and off-road exploration. Their lightweight design and nimble handling make them user-friendly for a wide range of riders, embodying the XT lineage's reputation for dependable performance and go-anywhere spirit. This comprehensive workshop repair and service manual provides essential information for maintaining and repairing the Yamaha XT225 and XT225-C. It covers all major systems, including engine mechanicals, fuel, ignition, transmission, suspension, brakes, electrical systems, and frame/bodywork. The manual details routine maintenance, adjustment procedures, troubleshooting common issues, and complete repair procedures, along with crucial technical specifications, empowering owners and technicians to ensure optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

XT225

Model Variant:

XT225-C

Production Years Covered:

1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Codes

Manual Identifier:

Likely based on Yamaha's internal service manual numbering system, specific code not provided.

👋 Introduction

Market Position

Segment:

Dual-sport / Enduro motorcycle, popular for its versatility in on-road and off-road applications, appealing to recreational riders and commuters.

Competitive Analysis

Competitors:

Honda CRF250L, Kawasaki KLR250, Suzuki DR200SE, KTM 200 EXC.

Key Features Vehicle

Agility:

Known for its lightweight and nimble handling, making it easy to maneuver in various terrains.

Reliability:

Yamaha's reputation for robust engineering contributes to the XT225's dependable performance over a long service life.

Versatility:

Capable of handling both paved roads and unpaved trails, offering a broad range of usability.

Manual Utility

Value Proposition:

Empowers owners and mechanics with the knowledge to perform routine maintenance, diagnose issues, and carry out repairs, extending the motorcycle's lifespan and preserving its performance.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive workshop repair and service information for the Yamaha XT225 / XT225-C dual-sport motorcycle.

Page Count

Estimated Page Count:

Varies by specific edition, but professional service manuals typically range from 300-800+ pages.

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English (standard for this type of manual, assuming primary market is English-speaking).

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine disassembly, inspection, assembly, valve clearance adjustment, piston/cylinder inspection, crankshaft and connecting rod checks, timing chain inspection, lubrication system.

Fuel System:

Carburetor assembly, disassembly, cleaning, adjustment (idle speed, mixture), fuel tank, fuel filter, fuel pump (if applicable).

Ignition System:

CDI unit, ignition coils, spark plug specifications, timing procedures, troubleshooting ignition faults.

Exhaust System:

Muffler and exhaust pipe inspection, gasket replacement, mounting hardware.

Transmission Drivetrain:

Gearbox disassembly and assembly, clutch operation, gear shift mechanism, final drive (chain and sprockets) inspection and adjustment.

Suspension:

Front fork (telescopic) disassembly, inspection, seal replacement, oil level and type, rear shock absorber adjustment and inspection, linkage maintenance.

Brakes:

Front and rear brake systems (likely drum or disc depending on specific XT225 variant), brake pad/shoe replacement, caliper/drum inspection, hydraulic system bleeding, brake fluid specifications.

Wheels Tires:

Wheel bearing inspection, spoke tensioning, tire pressure specifications, wheel removal and installation, rim strip inspection.

Electrical System:

Battery maintenance, charging system (stator, rectifier/regulator), lighting circuits (headlight, taillight, signals), starter motor operation, wiring diagrams, fuse replacement, troubleshooting electrical issues.

Frame Bodywork:

Frame inspection for damage, body panel removal and installation, seat, fuel tank mounting, handlebar replacement, controls (levers, cables).

Procedures Included

Routine Maintenance:

Oil change intervals and specifications, oil filter replacement, air filter cleaning/replacement, chain lubrication and adjustment, spark plug replacement, general inspection points.

Troubleshooting:

Diagnostic procedures for common performance issues, starting problems, electrical faults, braking issues, and suspension concerns.

Repair Procedures:

Step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components and systems.

Adjustment Procedures:

Detailed instructions for adjusting carburetor mixture, idle speed, valve clearances, clutch, brakes, and suspension.

Specifications Data:

Torque specifications for critical fasteners, fluid capacities, electrical system specifications (voltage, resistance), dimensional data for wear components.

Technical Depth

Depth:

Comprehensive, covering everything from basic owner maintenance to complete engine rebuilds and advanced electrical system troubleshooting.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if it's a professionally created PDF, allowing users to quickly find specific topics.

Print Quality

Printability:

Designed to be printable, allowing users to create hard copies of sections or the entire manual.

Binding Type

Original Binding:

Service manuals are typically professionally bound with durable covers for workshop use.

Paper Type

Original Paper:

Often printed on heavy-duty, glossy paper to withstand workshop conditions and display diagrams clearly.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, SOHC, air-cooled single-cylinder

Displacement:

223cc (for most variants)

Bore X Stroke:

Typically around 67.0 mm x 64.8 mm (check specific model year).

Compression Ratio:

Around 9.5:1 to 10.0:1 (check specific model year).

Performance

Horsepower:

Estimated 16-20 hp at peak RPM (varies by emissions regulations and specific tuning).

Torque:

Estimated 13-16 Nm at peak RPM (varies).

Fuel System

Carburetor Type:

Mikuni VM series (e.g., VM26 or similar constant-velocity carburetor).

Fuel Type:

Unleaded gasoline, Octane rating typically 87 AKI or higher.

Lubrication

Oil Capacity With Filter:

Approximately 1.5 - 1.7 liters (check specific manual for exact capacity and oil type).

Recommended Oil Viscosity:

Yamalube 10W-40 or equivalent API SG or higher motorcycle oil.

🔧 Transmission

Standard

Type:

5-speed constant mesh

Gear Ratios:

Specific ratios would be detailed in the manual, crucial for understanding performance characteristics.

Features

Clutch Type:

Wet multi-plate

Transmission Oil Type:

Yamalube SAE 80W API GL-4 gear oil (or equivalent).

📐 Dimensions

Exterior

Overall Length:

Varies slightly by year and specific trim, typically around 2100-2150 mm.

Overall Width:

Varies, typically around 800-850 mm.

Overall Height:

Varies, typically around 1150-1200 mm.

Wheelbase:

Approximately 1350-1360 mm.

Weights

Dry Weight:

Around 118-122 kg (varies by specific model and included equipment).

Curb Weight:

Around 128-133 kg (includes all necessary fluids and a full tank of fuel).

Fuel Tank Capacity:

Approximately 11 liters (including reserve).

🛡️ Safety Features

Ratings

Crash Test Data:

Motorcycles are not typically subjected to automotive-style crash testing. Safety emphasis is on rider protection and vehicle stability.

Active Features

Braking System:

Front: Disc brake; Rear: Drum brake (early models) or Disc brake (later models). Specific model variant required for confirmation.

Lighting:

Headlight, taillight, brake light, turn signals for road legality and visibility.

Passive Features

Frame Design:

Steel diamond frame designed for balance and rider control.

Ergonomics:

Upright riding posture for comfort and control during varied riding conditions.

💡 Technology Features

Infotainment

Features:

Basic instrumentation (speedometer, odometer, turn signal indicators, neutral indicator). No complex infotainment systems found on this model.

Driver Assistance

Features:

No electronic rider aids (e.g., ABS, traction control) are present on this model.

Connectivity

Features:

No integrated connectivity features.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000 km (approx. 1,860 miles) or 6 months, whichever comes first.

Air Filter Cleaning:

Every 3,000 km (approx. 1,860 miles), replacement as needed.

Spark Plug Replacement:

Every 6,000 km (approx. 3,720 miles).

Valve Clearance Check:

Every 6,000 km (approx. 3,720 miles).

Fluid Specifications

Engine Oil:

Yamalube 4-stroke motorcycle oil SAE 10W-40, API SG or higher.

Fork Oil:

Yamaha Suspendric No. 10 (or equivalent SAE 5W/10W fork oil) - Capacity approx. 500-550 ml per fork leg (check manual for precise amount and type).

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid (if equipped with disc brakes).

Known Issues

Carburetor Cleaning:

Occasional cleaning may be required due to fuel deposits, especially if the motorcycle sits for extended periods.

Clutch Cable Adjustment:

Clutch lever free play needs regular adjustment to ensure proper engagement and disengagement.

Suspension Seals:

Fork seal leaks can occur over time, requiring replacement to prevent oil loss and maintain damping performance.

Electrical Connections:

Corrosion or looseness in electrical connectors can lead to intermittent issues with lights or ignition.

📚 Vehicle History

Brand Heritage

Heritage:

Yamaha's long history in motorcycle manufacturing, particularly in off-road and dual-sport segments, dating back to the 1950s.

Model Evolution

Lineage:

The XT225 is part of Yamaha's esteemed XT lineage, known for its reliability and go-anywhere capability, evolving from earlier models like the XT500 and XT350.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Significant Changes During Era:

Minor updates often included cosmetic changes, emissions control improvements, and sometimes upgrades to braking systems (e.g., transition from rear drum to rear disc in some markets).

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the XT225 might not be widely publicized, it has consistently received praise in enthusiast reviews and publications for its reliability, affordability, and versatility in the dual-sport category.