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BMW 525 525i 1986 Best Service Repair Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: BMW Model: 525i Year: 1986 Codes Chassis Code: E28 Generation Generation Name: Second Generation (E28) Generation Production Years: 1981-1988 👋 Introduction Market Position Segment: Executive...
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BMW 525 525i 1986 Best Service Repair ManualBMW 525 525i 1986 Best Service Repair ManualBMW 525 525i 1986 Best Service Repair ManualBMW 525 525i 1986 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Year:
1986
Codes
Chassis Code:
E28
Generation
Generation Name:
Second Generation (E28)
Generation Production Years:
1981-1988
👋 Introduction
Market Position
Segment:
Executive Sedan
Competitors 1986:
Mercedes-Benz W124, Audi 100, Jaguar XJ6.
Competitive Analysis
Key Strengths:
Balanced handling, robust engineering, driver-focused cockpit, understated luxury.
Key Features
Design Philosophy:
The E28 5 Series emphasized driving dynamics and build quality, embodying BMW's 'Ultimate Driving Machine' ethos.
📋 Manual Details
Coverage Areas
Covered Models:
BMW 525i
Covered Years:
1986
Page Count
Page Count:
Hundreds of Pages (indicative, exact count not specified in product info)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine diagnostics, overhaul, fuel injection, ignition, cooling, lubrication.
Transmission:
Automatic and Manual transmission overhaul, diagnostics, and fluid service.
Drivetrain:
Driveshafts, differentials, axles, and drive components.
Brakes:
Hydraulic brake system, ABS (if equipped), disc/drum service, fluid replacement, troubleshooting.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment.
Steering:
Power steering system, steering rack/box, linkages, troubleshooting.
Electrical:
Full electrical system schematics, battery, charging system, starting system, lighting, accessories, fuses, relays, ECU diagnosis.
Bodywork:
Body panel repair, doors, windows, locks, exterior trim, interior trim, climate control system.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush.
Diagnostics:
Step-by-step troubleshooting guides for common and uncommon issues across all systems.
Repair:
Detailed instructions for component removal, installation, and repair for all major vehicle systems.
Overhaul:
Complete engine and transmission overhaul procedures with specifications and torque values.
Specifications:
Torque specifications, clearances, fluid capacities, and electrical values.
Technical Depth
Depth:
Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (depending on PDF creation).
Print Quality
Printability:
Printable, allowing users to print entire manual or specific pages.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
M30B32 (for 533i), M20B25 (for 525i)
Engine Type:
Inline 6-Cylinder, SOHC
Displacement:
2.5 Liters (2494 cc)
Performance
Horsepower Hp:
Approx. 169 hp @ 5800 rpm (M20B25)
Torque Lb Ft:
Approx. 204 lb-ft @ 4000 rpm (M20B25)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic fuel injection
Fuel Type:
Unleaded Gasoline (Premium recommended)
🔧 Transmission
Standard
Type:
4-Speed Manual (Getrag 260)
Optional
Type:
3-Speed Automatic (ZF 3HP22)
Features
Manual Gear Ratios:
Specific ratios detailed in manual, typically around 3.71:1 for 1st gear.
Automatic Features:
Sport/Economy modes may be available depending on specific model year/options.
📐 Dimensions
Exterior
Length In:
188.4 inches
Width In:
68.5 inches
Height In:
55.1 inches
Wheelbase In:
104.4 inches
Weights
Curb Weight Lbs:
Approx. 3200-3400 lbs
🛡️ Safety Features
Ratings
NHTSA Ratings:
No specific NHTSA ratings available for this era; safety was more focused on passive design.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on many models.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts (front and rear).
Chassis Design:
Rigid unibody construction with crumple zones.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette player. Optional premium sound systems were available.
Driver Assistance
ABS Availability:
As noted, ABS was an option, not standard.
Connectivity
Connectivity Features:
None by modern standards; primary focus was on mechanical and driving systems.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 6-12 months (consult manual for exact interval based on driving conditions).
Coolant Flush:
Every 2 years or 30,000 miles.
Spark Plugs:
Replace every 30,000 miles (depending on plug type, e.g., copper vs. platinum).
Fluid Specifications
Engine Oil Type:
API SF or SG, SAE 15W-40 or 10W-40 (consult manual for specific viscosity and quality based on climate).
Coolant Type:
Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 (ensure compatibility).
Known Issues
E28 Common Problems:
Cooling system leaks (hoses, radiator, water pump), fuel distributor diaphragm leaks, idle control valve issues, door seal deterioration, sunroof drain clogs, subframe bushing wear, front suspension component wear.
Fuel System Maintenance:
Regular fuel filter replacement is crucial for the K-Jetronic/Motronic system.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW has a long-standing reputation for producing driver-focused, performance-oriented vehicles with exceptional build quality.
Model Evolution
E28 Development:
The E28 was an evolution of the E12, featuring improved aerodynamics, updated styling, and advanced technology for its time. It marked BMW's increasing focus on sophisticated engine management and safety features.
Production
Manufacturing Locations:
Germany (primarily Dingolfing)
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E28 generation was generally well-received by automotive press for its driving dynamics and build quality, often praised as a benchmark in its class.
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