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BMW 525 525i 1986 Workshop Repair Service Manual

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$17.99
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$17.99
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🏷️ Basic Information Identification Make: BMW Model: 525i Year: 1986 Chassis Code: E28 Platform: E28 👋 Introduction Market Market Position: Luxury Sport Sedan Competitive Analysis Competitive Analysis: Competed with models...
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BMW 525 525i 1986 Workshop Repair Service ManualBMW 525 525i 1986 Workshop Repair Service ManualBMW 525 525i 1986 Workshop Repair Service ManualBMW 525 525i 1986 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
525i
Year:
1986
Chassis Code:
E28
Platform:
E28
👋 Introduction
Market
Market Position:
Luxury Sport Sedan
Competitive Analysis
Competitive Analysis:
Competed with models like Mercedes-Benz W124 E-Class, Audi 100/200, and Jaguar XJ in the mid-size luxury segment, known for its superior driving dynamics and engineering.
Key Features
Key Features:
Rear-wheel drive, balanced chassis, refined inline-six engines, driver-focused interior, build quality.
📋 Manual Details
Coverage
Coverage Areas:
All Models/Engines/Trim/Transmission Types for BMW 525i 1986
Format
Format:
PDF Download
Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Management (DME), Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, Drive Shaft, Differential, Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Electrical System (Wiring Diagrams, Components), Climate Control, Body & Chassis, Interior Trim, Diagnostic Procedures, Troubleshooting
Procedures
Procedures Included:
Routine Maintenance, Scheduled Servicing, Major Overhauls, Component Replacement, Diagnostic Troubleshooting, Electrical System Diagnosis, Emission Control System Servicing, Drivetrain Repair, Suspension and Steering Alignment, Brake System Overhaul, Body Panel Repair, Interior Component Repair
Depth
Technical Depth:
Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, detailed electrical schematics and diagnostic procedures)
📊 Manual Specifications
File
File Format:
PDF
Quality
Print Quality:
High-resolution, searchable text and clear diagrams
Binding
Binding Type:
Digital (N/A for PDF)
Paper
Paper Type:
Digital (N/A for PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-Cylinder, SOHC
Engine Code Series:
M20
Displacement:
2.7 Liters (2693 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower Ps:
171 PS @ 5,800 rpm (Approx.)
Torque Nm:
230 Nm @ 4,500 rpm (Approx.)
Fuel System
Fuel System Type:
Bosch L-Jetronic Fuel Injection
Fuel Type:
Unleaded Gasoline (Premium)
Ignition
Ignition System:
Electronic Ignition (BMW Ignition Module)
Cooling
Cooling System:
Water-Cooled
Lubrication
Oil Type Recommendation:
API SG/CD, SAE 15W-40 or 20W-50 (Check manual for specific climate variations)
🔧 Transmission
Standard
Standard Transmission:
Getrag 260 5-Speed Manual
Optional
Optional Transmission:
ZF 4HP22 4-Speed Automatic
Manual Fluid
Manual Transmission Fluid Spec:
GL-4 gear oil (e.g., Pentosin MTF 2 or equivalent, 75W-90)
Automatic Fluid
Automatic Transmission Fluid Spec:
ATF Dexron II/III (e.g., Pentosin ATF 11 or equivalent)
📐 Dimensions
Exterior
Length:
4,745 mm (186.8 in)
Width:
1,700 mm (66.9 in)
Height:
1,415 mm (55.7 in)
Wheelbase
Wheelbase:
2,794 mm (110.0 in)
Weights
Curb Weight Kg:
1,400 - 1,500 kg (Approx., depending on equipment)
Wheels Tires
Wheel Bolt Pattern:
5x120 mm
Standard Wheel Size:
14 x 6.0J (Optional 15 or 16 inch wheels available)
Standard Tire Size:
195/70 VR 14
🛡️ Safety Features
Ratings
Safety Ratings:
Era-specific safety standards; strong chassis and structural integrity typical of BMWs.
Passive Features
Passive Safety Features:
Reinforced passenger cell, energy-absorbing steering column, side-impact door beams, padded interior surfaces.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) often standard or optional on higher trims/later models, excellent brake feel and performance.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauges, optional cassette player with radio, analog climate controls.
Driver Assistance
Driver Assistance Features:
None (Era-appropriate, focus on mechanical feedback and driver control).
Connectivity
Connectivity Features:
None (Era-appropriate).
🔧 Maintenance
Service Intervals
Oil Change Interval Km Miles:
Every 7,500 - 15,000 km (4,500 - 9,000 miles) or annually, depending on driving conditions (refer to manual for exact intervals).
Spark Plug Replacement Interval:
Check/replace per manual, typically around 30,000-50,000 km (18,000-30,000 miles).
Coolant Flush Interval:
Every 2-3 years or 40,000-60,000 km (25,000-37,000 miles).
Timing Belt Replacement Interval:
M20 engines use a timing belt. Check manual for interval; typically around 80,000-100,000 km (50,000-60,000 miles) or 5 years.
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze (or equivalent ethylene glycol based coolant with corrosion inhibitors), mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (Check manual for specific recommendation).
Fluid Capacities
Engine Oil Capacity Liters:
Approx. 4.5 Liters (with filter).
Known Issues
Common Issues:
Cooling system leaks (hoses, water pump, radiator), fuel distributor issues (M20 engines), idle control valve problems, window regulator failures, rust (wheel arches, sills, sunroof panel), instrument cluster pixel failure, rear subframe mounting points, seized brake calipers.
Preventative Maintenance Focus:
Regular inspection and replacement of cooling system components, regular fluid changes, rust prevention and treatment.
📚 Vehicle History
Brand Heritage
Brand Heritage:
BMW's legacy in building driver-focused, high-performance luxury vehicles with a focus on engineering and driving pleasure.
Model Evolution
Model Evolution:
The E28 was the second generation of the BMW 5 Series, succeeding the E12 and preceding the E34. It refined the E12's design and engineering, introducing more advanced features and improved aerodynamics. The 525i was a significant mid-range model, bridging the gap between the 520i/524td and the higher-performance M5. It was produced from 1981 to 1988, with the 1986 model year representing a mature iteration of the E28 platform.
Production
Production Period:
1981-1988 (E28 platform)
Production Location
Production Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Recognitions:
The E28 chassis and its variants often received critical acclaim for their driving dynamics and build quality in automotive publications of the era.
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