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Ford Scorpio 1986 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Ford Model: Scorpio Year: 1986 Codes Platform Code: GFM (First Generation) 👋 Introduction Market Position Segment: Large family car / executive car Target Audience: Professional...
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Ford Scorpio 1986 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Scorpio
Year:
1986
Codes
Platform Code:
GFM (First Generation)
👋 Introduction
Market Position
Segment:
Large family car / executive car
Target Audience:
Professional technicians and knowledgeable DIY mechanics
Competitive Analysis
Key Competitors 1986:
Opel Omega (Vauxhall Carlton), BMW 5 Series, Mercedes-Benz E-Class, Audi 100/200
Key Features
Design Philosophy:
Aerodynamic styling, spacious interior, advanced (for its time) technology and safety features
Manual Advantage:
Provides factory-level insights, step-by-step procedures, and critical data crucial for accurate repair and maintenance.
📋 Manual Details
Coverage Areas
Covered Models:
Ford Scorpio 1986 (all variants)
Page Count
Estimated Pages:
Significant (typical for factory service manuals, likely 800-1500 pages when compiled)
Manual Type
Type:
Service and Repair Manual (Factory-level detail)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (all variants), fuel system, ignition system, exhaust system, cooling system, lubrication system
Transmission:
Manual transmission, automatic transmission (including diagnostics and overhaul)
Drivetrain:
Clutch, driveshafts, differentials, axles
Suspension:
Front suspension (MacPherson struts, control arms, anti-roll bars), rear suspension (multi-link, independent), steering system (power steering, column, rack and pinion)
Brakes:
Front disc brakes, rear disc brakes (and drum brakes if applicable to certain trims), ABS system (if equipped), parking brake
Electrical:
12V battery system, charging system (alternator), starting system, lighting system, instruments and gauges, power windows, central locking, audio system, fuses and relays, wiring diagrams
Body And Chassis:
Body panels, doors, windows, bumpers, interior trim, structural components, corrosion protection
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Diagnostics:
Troubleshooting common issues, diagnostic trouble codes (if applicable), component testing
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation for all major systems
Adjustments:
Valve adjustments, brake adjustments, parking brake adjustments, timing adjustments
Special Tools:
Listing and usage of special tools required for specific procedures
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes (Zoom IN/OUT)
Binding Type
Binding:
Digital (N/A for paper)
Paper Type
Paper Type:
Digital (N/A for paper)
Requirements
Software:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
Y (2.0LOHC), Z (2.3LOHC), V (2.8L V6 OHV)
Performance
2.0L Ohc Horsepower:
Approx. 105-115 PS (depending on specific variant/market)
2.3L Ohc Horsepower:
Approx. 115-135 PS (depending on specific variant/market)
2.8L V6 OHV Horsepower:
Approx. 145-150 PS
Fuel System
Fuel Delivery:
Carbureted (early models/base engines) or Bosch L-Jetronic/K-Jetronic fuel injection
Ignition System
Ignition Type:
Electronic ignition (Distributorless ignition in some later variants)
Lubrication
Oil Type Recommendation:
API SF/CD rated, SAE 10W-40 or 15W-40 (refer to manual for specific viscosity based on climate)
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission (e.g., Ford C3/C4 variants)
Features
Clutch Type:
Dry single-plate clutch (manual)
Fluid Specifications
Automatic Transmission Fluid:
Mercon V or equivalent (refer to manual for precise specification)
Manual Transmission Fluid:
GL-4 Gear Oil, SAE 75W-90 or 80W-90 (refer to manual)
📐 Dimensions
Exterior
Length:
Approx. 4640 mm (182.7 in)
Width:
Approx. 1750 mm (68.9 in)
Height:
Approx. 1450 mm (57.1 in)
Weights
Curb Weight:
Approx. 1300-1500 kg (2866-3307 lbs) depending on engine and equipment
Wheel And Tire
Wheel Bolt Pattern:
4x108mm
Typical Tire Size:
185/70 HR 14, 195/60 HR 14 (depending on trim and options)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited formal crash test data available for this specific early generation in some markets, but designed with European safety standards of the era in mind.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims.
Passive Features
Seatbelts:
Three-point seatbelts in front, lap belts in rear (standard)
Rollover Protection:
Reinforced A and B pillars, integrated roll-over protection in the roof structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio-cassette player, often with 4-6 speakers. Options for upgraded systems existed.
Driver Assistance
Cruise Control:
Optional cruise control system available on higher-spec models.
Comfort Features
Climate Control:
Manual air conditioning was a common option, with some higher trims featuring climate control.
Central Locking:
Central door locking system available as an option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 miles or 12 months, whichever comes first (depending on oil quality and driving conditions)
Spark Plug Replacement:
Every 30,000-40,000 miles (depending on spark plug type)
Timing Belt Replacement:
Every 60,000-80,000 miles or 4-5 years for all engine variants (critical maintenance item)
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise spec)
Power Steering Fluid:
ATF Dexron II/III or specific Ford fluid (refer to manual)
Coolant Capacity:
Approx. 7-8 liters (refer to manual for exact capacity)
Known Issues
Electrical Gremlins:
Common for vehicles of this era to experience minor electrical issues, particularly with wiring harnesses and connectors due to age.
Rust Susceptibility:
Prone to rust in common areas like wheel arches, sills, and around the windscreen, especially in regions with heavy salt usage.
Suspension Wear:
Bushings and ball joints can wear over time, leading to noise and handling degradation.
📚 Vehicle History
Brand Heritage
Ford European Focus:
Ford of Europe's commitment to developing distinct models for the European market.
Model Evolution
First Generation Launch:
Launched in 1984 (as the Sierra in some markets), the Scorpio (named for the European market) represented a significant styling and engineering departure.
Design Influences:
Influenced by aerodynamic research and the desire for a modern, spacious, and distinctive design. Shares platform basis with the Ford Sierra.
Production
Manufacturing Locations:
Primarily Genk, Belgium
Production Period:
1985-1992 (First Generation)
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
While the Ford Sierra (a close relative) won European Car of the Year in 1983, the Scorpio was a distinct model and while lauded for its styling, specific 'Car of the Year' awards for the Scorpio itself in 1986 are less prominently documented than its Sierra sibling.
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