Systems Covered:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/ Can Communication
Engine Mechanical:
Detailed coverage of the 5.0L V8 engine, including disassembly, assembly, component specifications, timing, cooling system, lubrication, and performance adjustments.
Fuel System:
Comprehensive diagnosis and repair of the Electronic Fuel Injection (EFI) system, fuel pump, fuel filter, injectors, and associated sensors.
Ignition System:
Service for the electronic ignition system, including distributor, ignition coil, spark plugs, and ignition module.
Transmission And Drivetrain:
In-depth repair procedures for the AOD automatic transmission, including valve body, torque converter, clutch packs, seals, and adjustments. Covers drive shafts, universal joints, rear axle, and differential.
Brakes:
Detailed service information for both front disc and rear drum brakes, including caliper, pad, shoe replacement, hydraulic system bleeding, parking brake mechanisms, and ABS system diagnosis if equipped.
Suspension And Steering:
Complete overhaul and adjustment procedures for the independent front suspension and solid rear axle. Covers steering gear, power steering pump, linkages, and wheel alignment specifications.
Emission Control:
Details on the emissions control system, including catalytic converter, EGR valve, and evaporative emission controls, with diagnostic and service procedures.
Cruise Control:
Diagnostic and repair procedures for the cruise control system, including vacuum or electronic actuators and control modules.
Instrumentation:
Service and calibration of the instrument cluster, gauges, warning lights, and speedometer.
Procedures Included:
Maintenance, Service, Diagnosis, Repair, Troubleshooting, Component Replacement, System Adjustment, Wiring Schematic Interpretation, Specification Lookup
Troubleshooting Charts:
Includes detailed troubleshooting guides and diagnostic flowcharts for common problems across all major systems.
Diagnostic Codes:
While OBD-I was nascent, the manual would likely cover diagnostic fault codes for fuel injection and engine control systems through component testing and resistance values.
Torque Specifications:
Provides exact torque values for critical fasteners throughout the engine, chassis, and body components.
Alignment Specifications:
Detailed front and rear wheel alignment angles, caster, camber, and toe specifications for optimal handling and tire wear.
Technical Depth:
Factory High Detail, Step-by-Step Instructions, Diagrams, Illustrations, Wiring Schematics, Specifications
Rebuild Procedures:
Covers complete engine rebuilds, transmission overhauls, and component-level repairs for most major systems.
Wiring Schematics:
Dedicated section with clear, detailed wiring diagrams for every electrical circuit in the vehicle.
Illustrations And Diagrams:
Numerous step-by-step diagrams and exploded views to aid in component identification and assembly/disassembly processes.
Electrical System Coverage:
Extensive wiring schematics for all vehicle systems, including charging system (alternator, regulator), starting system (starter motor), lighting, instrumentation, power accessories, and body electrical components.
HVAC System Coverage:
Diagnosis and repair of the air conditioning and heating system, including refrigerant charging, compressor service, blower motor, heater core, and climate control modules.
Body And Interior Coverage:
Procedures for body panel repair, door mechanisms, window regulators, seat adjustments, interior trim removal and installation, hood and trunk latches, and glass replacement.
Oil Change Interval:
Typically every 3,000 miles or 3 months, though the manual will specify exact recommendations for the 5.0L engine.
Tune Up Interval:
Consult manual for specific intervals, typically involves spark plugs, distributor cap, rotor, and wires.
Engine Oil Type:
API Service SG or SF, SAE 5W-30 or 10W-30 recommended (refer to manual for precise ambient temperature ranges).
Coolant Type:
Conventional Ethylene Glycol antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
Ford Specification ESW-M2C33-F or MERCON Automatic Transmission Fluid (ATF).
Power Steering Fluid:
Ford Specification ESW-M2C32-A or equivalent power steering fluid.
Brake Fluid Type:
DOT 3 brake fluid.
Differential Fluid:
API GL-5, SAE 80W-90 gear oil. Limited-slip differential would require specific additive.
Common Issues:
Potential issues include wear on suspension components (bushings, ball joints), aging of rubber hoses and seals, carburetor or fuel injection system issues, electrical connector corrosion, and HVAC system degradation. The manual will detail diagnostic procedures for these.