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1986 Mazda RX-7 (2nd gen) Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1986 Generation Generation: 2nd Generation (FC) Codes Chassis Code: FC3S (Coupe/Convertible), FC3C (Convertible) Engine Code: 13B (Rotary) 👋 Introduction Market Position...
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类型: Car
厂商:
斯库: 458826
1986 Mazda RX-7 (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1986
Generation
Generation:
2nd Generation (FC)
Codes
Chassis Code:
FC3S (Coupe/Convertible), FC3C (Convertible)
Engine Code:
13B (Rotary)
👋 Introduction
Market Position
Market Position:
The 1986 Mazda RX-7 (FC) was positioned as a sporty, rear-wheel-drive coupe and convertible, competing in the affordable sports car segment against rivals like the Toyota Supra, Nissan 300ZX (Z31), and Chevrolet Camaro/Pontiac Firebird.
Competitive Analysis
Competitive Analysis:
The FC RX-7 stood out with its unique rotary engine technology, offering a compact and high-revving powerplant. Its sophisticated independent suspension and balance made it a capable handler, though often criticized for less low-end torque compared to piston engines.
Key Features
Key Features:
Rotary engine, pop-up headlights, rear-wheel drive, independent suspension, optional turbocharging (later in the generation), stylish coupe and convertible body styles.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for full factory service manuals)
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Physical Print (Original Factory Document)
📖 Manual Coverage
Systems Covered
Engine Systems:
Rotary Engine (13B), lubrication, cooling, fuel, ignition, emissions, starting, charging, engine management (ECU)
Transmission Systems:
Manual Transmission (Type R/W), Automatic Transmission (Type L4T), clutch, driveshafts, differentials
Chassis Systems:
Suspension (front strut, rear independent), steering, brakes (front discs, rear discs/drums), wheels, tires
Electrical Systems:
Wiring diagrams, lighting, instrumentation, power windows, power locks, audio system, HVAC controls, starting and charging systems
Body And Interior:
Body panels, doors, glass, seats, trim, weatherstripping, convertible top (if applicable)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake, transmission, differential), filter replacements, spark plug replacement, belt inspection/replacement
Repair Procedures:
Engine disassembly/reassembly, transmission overhaul, brake system repair, suspension component replacement, steering system repair, electrical component diagnosis and repair, bodywork repair
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing, wiring schematic interpretation
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance to complete engine rebuilds, complex electrical diagnostics, and chassis overhaul. Includes torque specifications, clearances, and detailed component identification.
📊 Manual Specifications
File Format
File Format:
N/A (Physical Print)
Print Quality
Print Quality:
Original factory quality, clear diagrams and text
Binding Type
Binding Type:
Original factory binding (likely hardcover or spiral-bound for durability)
Paper Type
Paper Type:
Durable, often semi-gloss paper suitable for workshop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Displacement:
1308cc (approx. 1.3 Liters)
Engine Designation:
13B
Performance
Naturally Aspirated Horsepower:
146 hp @ 6500 rpm (early non-turbo models)
Naturally Aspirated Torque:
146 lb-ft @ 5000 rpm (early non-turbo models)
Turbocharged Horsepower:
182 hp @ 6500 rpm (Turbo II models, introduced later in the generation)
Turbocharged Torque:
183 lb-ft @ 3500 rpm (Turbo II models)
Fuel System
Fuel Delivery:
Fuel Injection (Multi-port)
Fuel Type:
Unleaded Gasoline (87 Octane minimum, premium recommended for performance)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission (Mazda Type R/W)
Optional
Optional Transmission:
4-Speed Automatic Transmission (Mazda Type L4T)
Features
Transmission Features:
Rear-wheel drive layout, limited-slip differential (optional on some trims)
📐 Dimensions
Exterior
Length:
Approx. 170.1 inches (4320 mm)
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 49.8 inches (1265 mm) (Coupe)
Wheelbase:
Approx. 95.7 inches (2430 mm)
Weights
Curb Weight:
Approx. 2700-3000 lbs (1225-1360 kg), depending on trim and options
🛡️ Safety Features
Ratings
Safety Ratings:
NHTSA ratings for 1986 models are generally unavailable in a standardized format comparable to modern testing. However, vehicles of this era generally lacked advanced safety features.
Active Features
Active Safety Features:
Four-wheel disc brakes (standard on most models), power-assisted steering
Passive Features
Passive Safety Features:
Seat belts, reinforced chassis structure
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/Cassette stereo system, optional equalizer, power antenna.
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on mechanical systems. ABS (Anti-lock Braking System) became available on later models or as an option.
Connectivity
Connectivity Features:
None (modern sense); primarily focused on vehicle operation and basic comfort features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (recommendation based on driving conditions; check manual for specifics)
Spark Plug Replacement Interval:
Refer to manual for specific interval based on plug type (e.g., platinum or standard) and engine condition. Rotary apex seals are critical wear items.
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific recommendations, especially for rotary engines requiring specific oil properties)
Coolant Specification:
Mazda premium coolant or equivalent, ethylene glycol-based, typically a 50/50 mix with distilled water
Transmission Fluid Manual:
Mazda Manual Transmission Fluid (MTF) or equivalent API GL-4 75W-90
Transmission Fluid Automatic:
Mazda ATF DEXRON-II or equivalent
Brake Fluid Specification:
DOT 3 or DOT 4
Differential Fluid Specification:
API GL-5, SAE 80W-90 (check for limited-slip differential additive requirements)
Known Issues
Known Issues:
Rotary engine apex seal wear (requiring rebuilds if not maintained properly), oil seal leaks, vacuum hose degradation leading to performance issues, brake caliper seizing, rust, aging electrical components, turbocharger issues on Turbo II models.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda has a long history of producing innovative and driver-focused vehicles, with a particular emphasis on rotary engine technology since the introduction of the Cosmo in 1967.
Model Evolution
Model Evolution To 1986:
The 1986 RX-7 represents the second generation (FC) of the RX-7 lineage. It replaced the first-generation (SA/FB) model with a more modern design, improved aerodynamics, and a focus on performance and handling. The FC was often referred to as the 'Savanna RX-7' in Japan. It offered both naturally aspirated and turbocharged (Turbo II) variants.
Production
Production Period:
The second generation RX-7 (FC) was produced from 1985 to 1992.
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
While the 1986 model year itself might not have specific awards listed, the RX-7 lineage has consistently been praised for its driving dynamics and innovation. The second-generation RX-7 was a recipient of numerous 'Import Car of the Year' awards from automotive publications during its production run.
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