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Daihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: Fourth Generation Model Years Covered: 1987, 1988, 1989, 1990, 1991, 1992 Codes Chassis Codes: G100, G101, G102 👋 Introduction Market Position...
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类型: Car
厂商:
斯库: 584336
Daihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop ManualDaihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop ManualDaihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop ManualDaihatsu Charade 1987 1988 1989 1990 1991 1992 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation:
Fourth Generation
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992
Codes
Chassis Codes:
G100, G101, G102
👋 Introduction
Market Position
Segment:
Subcompact Hatchback
Target Audience:
Budget-conscious consumers, fuel-efficient commuters, first-time car buyers.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Nissan Sentra, Mitsubishi Mirage.
Key Features
Distinguishing Attributes:
Compact dimensions, fuel efficiency, surprising interior space for its class, reliability, affordability.
Platform Notes:
Based on Daihatsu's proprietary platform, emphasizing compact engineering.
📋 Manual Details
Coverage Areas
Primary Coverage:
North American Market Specification
Secondary Coverage:
Global Market Variations (where applicable)
Page Count
Total Pages:
Approximately 500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, pistons, connecting rods, crankshaft, camshaft, timing components, lubrication system, cooling system.
Engine Management:
Fuel injection system (EFI), ignition system, emissions control system, diagnostics and troubleshooting of engine control unit (ECU).
Transmission:
Manual transmission (5-speed), automatic transmission (3-speed), clutch system, gearbox overhaul, torque converter, shift linkage.
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differentials.
Suspension:
Front suspension (MacPherson strut), rear suspension (torsion beam, independent), shock absorbers, springs, control arms, alignment specifications.
Steering:
Rack and pinion steering system, power steering system (if equipped), steering column, tie rod ends.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, brake fluid specifications, master cylinder, brake booster, parking brake.
Electrical:
Battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, fuses, relays, wiring diagrams, body electricals.
Body Exterior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, glass, seals, body repair, corrosion protection.
Body Interior:
Dashboard, instrument cluster, seats, upholstery, trim panels, HVAC system components, sound insulation.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, system diagnostics.
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid replacement, transmission fluid changes, tune-ups.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common issues, fault code interpretation (OBD-I era), symptom-based troubleshooting.
Repair Procedures:
Detailed instructions for component removal, inspection, repair, and reinstallation for all major vehicle systems.
Engine Rebuild:
Complete engine overhaul procedures, including torque specifications, clearances, and assembly sequences.
Electrical Diagnostics:
Using wiring diagrams to diagnose electrical faults, testing sensors, actuators, and control modules.
Suspension Alignment:
Specifications for camber, caster, toe, and KPI for proper wheel alignment.
Technical Depth
Diagnostic Capability:
Comprehensive diagnostic information including visual inspections, measurement procedures, and component testing.
Rebuilding Depth:
Detailed instructions for complete disassembly and reassembly of major mechanical and powertrain components.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Searchable text for quick information retrieval.
Print Quality
Print Readability:
High-resolution digital scans suitable for printing.
Binding Type
Binding:
N/A (Digital Product)
Paper Type
Paper Quality:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EB10 (early models), EF-EL, EF-SE, EF-ES
Engine Type:
Inline 3-cylinder, SOHC, 12-valve (later models) / Inline 4-cylinder, SOHC, 8-valve (earlier models).
Displacement:
993cc (1.0L) / 1047cc (1.0L) / 1296cc (1.3L)
Performance
Horsepower Range:
Approx. 50-75 hp depending on engine and market.
Torque Range:
Approx. 55-75 lb-ft depending on engine and market.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets).
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (typically 50/50 mix with distilled water).
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
3-speed Automatic Transmission
Features
Clutch Type:
Hydraulically actuated diaphragm spring clutch.
Automatic Transmission Fluid:
Dexron III / Mercon equivalent.
📐 Dimensions
Exterior
Length:
Approx. 3700 - 3850 mm (depending on variant)
Width:
Approx. 1590 - 1600 mm
Height:
Approx. 1390 - 1420 mm
Wheelbase:
Approx. 2350 mm
Weights
Curb Weight:
Approx. 750 - 850 kg (depending on equipment)
Gross Vehicle Weight:
Approx. 1300 - 1400 kg
Wheels Tires
Wheel Size:
13-inch steel wheels standard (14-inch optional/on higher trims).
Tire Size:
155/80R13, 165/70R13, 175/70R13 (common sizes).
Bolt Pattern:
4x114.3 mm (4x4.5 inches)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited official ratings from major agencies of the era; generally considered basic safety for its class and time.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes.
Steering System:
Rack and pinion, optional power assistance.
Passive Features
Seat Belts:
Standard 3-point front seatbelts, 2-point rear seatbelts (lap belts).
Airbags:
Driver's airbag not standard, optional on some later models or higher trims.
Body Construction:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Speaker configuration typically 2 or 4 speakers.
Display Screens:
Instrument cluster with analog gauges (speedometer, tachometer, fuel, temperature) and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) not standard, optional on some higher trim levels or later models.
Cruise Control:
Optional on certain higher trim levels.
Connectivity
Auxiliary Ports:
None standard; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type.
Coolant Flush Interval:
Every 24,000 - 36,000 miles (38,000 - 58,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Viscosity:
API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations).
Engine Oil Capacity:
Approx. 3.0 - 3.5 Liters (with filter change).
Brake Fluid Type:
DOT 3 or DOT 4.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90.
Known Issues
Common Wear Items:
Clutch wear, exhaust system corrosion, suspension bushings, CV joint boots, aging rubber hoses and seals.
Engine Specific Concerns:
Head gasket leaks on older/high-mileage engines, carburetor issues on older models, timing belt (if applicable) maintenance is crucial.
Electrical Gremlins:
Aging wiring harnesses, corroded grounds, and failing relays can cause intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd. (Japan), subsidiary of Toyota Motor Corporation.
Model Evolution
Generation Introduction:
The fourth generation Charade was introduced in 1987, marking a significant redesign with a more modern, aerodynamic appearance.
Facelifts Updates:
Minor styling updates and powertrain improvements throughout its production run, including the introduction of the more advanced 12-valve engines.
Production
Production Period:
1987 - 1992 (for this specific generation covered by the manual).
Manufacturing Locations:
Primary manufacturing in Japan, with potential assembly in other regions.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While not typically a recipient of major 'car of the year' awards in its segment, the Charade was recognized for its value, fuel efficiency, and reliability in its class.
Ratings
Fuel Economy Ratings:
Consistently praised for excellent fuel economy, often exceeding 40 MPG highway in naturally aspirated models.
Certifications
Emissions Compliance:
Designed to meet emissions standards of the target markets for the respective model years.
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