Target Audience:
Suzuki QuadRunner owners, technicians, and enthusiasts performing maintenance or repairs.
Manual Provider:
GearHead Manuals
Delivery Method:
Instant Downloadable PDF after payment, no ZIP files.
Support Policy:
Lifetime Protection Policy for lost or damaged downloads.
Usage Convenience:
Easy to use on smart devices for on-the-spot repairs.
Engine Mechanical:
Complete overhaul, including disassembly, inspection, repair, and reassembly of engine components.
Fuel System:
Carburetor tuning, cleaning, and rebuilding; fuel tank maintenance; fuel line inspection.
Lubrication Cooling:
Oil change procedures, filter replacement, cooling system flush and fill (if applicable).
Transmission Drivetrain:
Gearbox inspection, maintenance, and repair; drive chain adjustment and replacement; sprocket service.
Steering Suspension:
Handlebar assembly, steering linkage, front and rear shock absorber service, and adjustment.
Electrical System:
Ignition system troubleshooting, battery maintenance, lighting system, starter motor, charging system.
Braking System:
Brake lever and pedal adjustment, brake pad inspection and replacement, brake fluid service.
Bodywork Chassis:
Fender removal and installation, seat service, frame inspection.
Intake Exhaust:
Air filter cleaning and replacement, exhaust pipe inspection.
Routine Maintenance:
Scheduled servicing, lubrication points, fluid level checks, filter replacements.
Troubleshooting:
Diagnostic procedures for common and advanced issues, fault finding charts.
Engine Repair:
Top-end rebuild, bottom-end overhaul, valve adjustments.
Transmission Service:
Clutch adjustment, gear shift mechanism repair.
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting ignition and charging faults.
Depth Level:
Comprehensive workshop level, suitable for both amateur and professional mechanics.
File Type:
PDF (Portable Document Format)
Printability:
Printable pages, designed for on-demand printing of specific sections.
Binding:
Digital (No physical binding required)
Recommended Paper:
Standard printer paper (for printed copies)
Engine Type:
4-stroke, Single Cylinder, Air-Cooled
Displacement:
280 cc (approximate)
Bore X Stroke:
72.0 mm x 68.6 mm (typical for this class)
Compression Ratio:
9.2:1 (typical)
Horsepower:
Approx. 18-20 HP (estimated, actual may vary)
Torque:
Not explicitly stated in product info, but crucial for off-road performance.
Carburetor Type:
Mikuni VM32SS or similar constant velocity carburetor
Fuel Type:
Unleaded Gasoline
Oil Type:
API SE, SF or SG classification, SAE 10W-30 or 20W-40 (refer to manual for exact spec)
Cooling Method:
Air-Cooled
Overall Length:
Approx. 75 inches (1905 mm)
Overall Width:
Approx. 39 inches (990 mm)
Overall Height:
Approx. 42 inches (1067 mm)
Dry Weight:
Approx. 330 lbs (150 kg)
Fuel Capacity:
Approx. 2.7 US gallons (10.2 L)
Oil Capacity:
Approx. 1.7 US quarts (1.6 L) (refer to manual for exact figure)
Front Tire Size:
AT23x8-11 (typical)
Rear Tire Size:
AT24x11-8 (typical)
Wheel Bolt Pattern:
Not Applicable (Hub-mounted wheels)
Atv Safety Guidelines:
Manual emphasizes rider safety, protective gear, and responsible operation.
Braking Type:
Dual Front Drum Brakes, Single Rear Drum Brake (typical for era)
Frame Construction:
Steel frame for durability.
Oil Change Interval:
Every 1000 km or 12 months (typical, consult manual for precise recommendation).
Air Filter Cleaning:
Regularly, especially in dusty conditions.
Spark Plug Replacement:
Every 6 months or 3000 km (typical, check manual).
Engine Oil Spec:
API SE, SF or SG; SAE 10W-30 or 20W-40 (confirm in manual)
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual)
Carburetor Fouling:
Common issue with older ATVs, requiring regular cleaning and adjustment.
Drive Chain Wear:
Regular lubrication and adjustment are crucial to prevent premature wear.
Electrical Connector Corrosion:
Can lead to intermittent electrical faults, requires inspection and cleaning.
Suspension Wear:
Shocks and bushings can wear over time, affecting ride quality and handling.
