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Yamaha TZR125 1987-1993 Full Service Repair Manual

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The TZR125, produced from 1987 to 1993, is a lightweight sportbike renowned for its aggressive styling and performance-oriented 2-stroke engine featuring the Power Valve System (YPVS). This model represents a...
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类型: Motorcycle
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Yamaha TZR125 1987-1993 Full Service Repair ManualYamaha TZR125 1987-1993 Full Service Repair ManualYamaha TZR125 1987-1993 Full Service Repair ManualYamaha TZR125 1987-1993 Full Service Repair Manual
The TZR125, produced from 1987 to 1993, is a lightweight sportbike renowned for its aggressive styling and performance-oriented 2-stroke engine featuring the Power Valve System (YPVS). This model represents a strong heritage in performance motorcycling, offering a dynamic riding experience in the competitive 125cc supersport class. Its engineering quality is evident in its liquid-cooled engine, advanced chassis design, and responsive handling, making it a favored choice for riders seeking spirited performance and a connection to Grand Prix-inspired aesthetics. This comprehensive service manual provides full repair coverage for the TZR125, encompassing all chassis codes from 2RM to 3KC. It details essential maintenance procedures, including scheduled servicing, fluid changes, and component inspections, alongside in-depth repair and rebuild instructions for the engine, chassis, suspension, and electrical systems. The manual also includes critical troubleshooting guides and technical specifications, serving as an indispensable resource for owners, mechanics, and technicians to ensure the optimal performance, reliability, and longevity of their TZR125.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
TZR125
Generation:
2TR/3ET
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993
Codes
Chassis Codes:
2RM, 2RN, 2RW, 2RX, 3ET, 3KC
👋 Introduction
Market Position
Segment:
Lightweight Sportbike / Supersport (125cc class)
Competitive Analysis
Key Rivals:
Honda NSR125R, Suzuki RG125 Gamma, Aprilia RS125, Cagiva Mito 125.
Key Features
Technological Highlights:
YPVS (Yamaha Power Valve System) for improved power delivery, liquid cooling, advanced chassis design for its class, aggressive styling.
Target Audience
Intended Users:
Yamaha TZR125 owners, mechanics, restorers, hobbyists requiring detailed service and repair information.
📋 Manual Details
Coverage Areas
Manual Scope:
Full Service Repair
Page Count
Estimated Pages:
Comprehensive (Specific page count not provided, typical for this era of sportbike manuals would be 300-500+ pages)
Manual Type
Type:
Factory Service Manual (FSM) Equivalent / Professional Repair Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, tuning, lubrication, cooling system, fuel system (carburetor, ignition), exhaust system.
Chassis And Suspension:
Frame, front fork (telescopic, damping, seals), rear suspension (monoshock, linkage, adjustments), steering system, wheels, tires, brakes (front and rear disc, hydraulic system, calipers, master cylinders).
Electrical System:
Wiring diagrams, ignition system, lighting, charging system (stator, regulator/rectifier, battery), starter motor, indicators, horn, fuses, troubleshooting.
Bodywork And Trim:
Fairings, seat, fuel tank, fenders, graphics, fasteners, removal and installation procedures.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, chain adjustment, spark plug replacement, valve clearance check (if applicable to 2-stroke tuning), general inspection.
Repair And Rebuild:
Complete engine rebuilds, carburetor overhaul, brake system repairs, suspension component replacement, electrical component diagnosis and repair, bodywork repair.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, problem identification, step-by-step troubleshooting guides for electrical and mechanical issues.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and chassis overhauls. Designed for both professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Full Printable
Binding Type
Delivery Method:
Instant Download (No physical binding, digital delivery)
Paper Type
Digital Medium:
Digital file (for display on screen or print on demand)
Software Requirements
Reader Software:
Adobe PDF Reader
Extraction Software:
WinRAR (or compatible archive utility)
Compatibility
Operating Systems:
All versions of Windows and Mac OS
⚙️ Engine Specifications
Primary Engine
Type:
2-Stroke, Liquid-Cooled, Single-Cylinder
Displacement:
124.7 cc
Bore X Stroke:
56.4 mm x 50.0 mm (typical, may vary slightly by sub-model)
Compression Ratio:
7.2:1 (typical, for unleaded fuel)
Performance
Horsepower:
Approx. 20-30 PS (14.7-22 kW) at 10,000-11,000 RPM (depending on market regulations and specific model variant)
Torque:
Approx. 15-18 Nm at 9,500-10,500 RPM (depending on market regulations and specific model variant)
Fuel System
Carburetor:
Mikuni VM28SS (or similar 28mm slide carburetors)
Fuel Type:
Unleaded gasoline (minimum 91 RON)
Lubrication
System:
Premix or Autolube (Yamaha Hand-o-Matic oil injection system)
Ignition
Type:
CDI (Capacitor Discharge Ignition)
Cooling
System:
Liquid-cooled
Coolant Type:
Yamaha Hi-Performance All-Season Motorcycle Coolant or equivalent (50/50 mix of ethylene glycol and distilled water)
🔧 Transmission
Standard
Type:
6-Speed Constant Mesh
Features
Clutch:
Wet, Multi-plate
Final Drive:
Chain Drive
Transmission Oil Type:
Yamalube 2R or SAE 10W-40 API SE (or higher) API SF/SG lubricant (refer to manual for precise specification)
📐 Dimensions
Exterior
Length:
Approx. 1,970 mm
Width:
Approx. 725 mm
Height:
Approx. 1,105 mm
Weights
Dry Weight:
Approx. 126 kg
Wet Weight:
Approx. 136 kg (with fluids)
Fuel Capacity
Tank Capacity:
14 Liters (including reserve)
Wheelbase
Wheelbase:
Approx. 1,335 mm
🛡️ Safety Features
Ratings
Braking System:
Front: Hydraulic Disc (270mm), Rear: Hydraulic Disc (210mm)
Active Features
Tires Front:
100/80-17 M/C 52S (tubeless)
Tires Rear:
120/80-17 M/C 61S (tubeless)
Passive Features
Lighting:
Halogen Headlight, LED Tail Light (depending on sub-model variant)
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, tachometer, coolant temperature gauge, neutral indicator, turn signal indicators, high beam indicator.
Driver Assistance
Ypvs System:
Yamaha Power Valve System (YPVS) controlled by a servo motor to optimize exhaust port timing for improved torque and power across the RPM range.
Connectivity
Diagnostic Ports:
Not applicable for this era; diagnosis relies on visual inspection, physical checks, and interpretation of symptoms.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 km or 6 months (refer to manual for specific gearbox oil)
Spark Plug Inspection:
Every 2,000 km
Air Filter Cleaning:
Every 3,000 km
Chain Lubrication Adjustment:
Every 1,000 km or after riding in wet conditions
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation)
2-Stroke Oil:
Yamalube 2R or equivalent high-quality 2-stroke oil (specifically for premix or autolube system)
Known Issues
Common Problems:
Carburetor tuning sensitivity, wear on YPVS mechanism, aging electrical components (e.g., regulator/rectifier), front fork seal leaks, exhaust port blockages due to 2-stroke residue.
📚 Vehicle History
Brand Heritage
Legacy:
Yamaha's long history of producing performance-oriented motorcycles, particularly in the sportbike and racing segments.
Model Evolution
Tzr Lineage:
Part of Yamaha's renowned TZR series, known for its 2-stroke performance and Grand Prix inspired styling, following earlier models like the TZR250.
Production
Manufacturing Era:
Popular in the late 1980s and early 1990s, representing Yamaha's entry into the competitive 125cc supersport class.
🏆 Awards & Recognition
Recognitions
Market Reception:
Highly regarded in its class for its performance, handling, and styling, making it a popular choice for aspiring sportbike riders and club racing.
Certifications
Emissions:
Compliant with market-specific emissions regulations of its production era. Manual provides details on emissions control systems.
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