Vehicle Segment:
Cruiser Motorcycle
Target Audience:
Hobbyists, DIY mechanics, motorcycle enthusiasts
Competitors:
Honda Shadow, Suzuki Intruder, Kawasaki Vulcan
Vehicle Design:
Classic cruiser styling, V-twin engine, shaft drive
Manual Value:
Essential for maintaining and repairing the XV535 Virago
Applicable Years:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994
Estimated Page Count:
300-400
Manual Type:
Workshop Repair Service Manual
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, tuning
Fuel System:
Carburetor service, fuel pump, fuel tank, fuel lines
Ignition System:
Ignition timing, spark plugs, coils, CDI unit
Cooling System:
Air cooling system maintenance and inspection
Transmission Drivetrain:
Clutch operation, gearbox disassembly, inspection, repair, shaft inspection
Suspension:
Front fork overhaul, rear shock absorber service, linkage inspection
Brakes:
Brake system maintenance, disc brake service, caliper overhaul, fluid replacement
Electrical System:
Wiring diagrams, lighting, starting system, charging system, battery maintenance
Frame Bodywork:
Frame inspection, body panel removal and installation, seat, fuel tank, fenders
Controls:
Throttle, clutch, brake lever adjustment and service
Wheels Tires:
Wheel bearing service, tire pressure, wheel balancing
Routine Maintenance:
Oil changes, filter replacements, lubrication, chain adjustment
Troubleshooting:
Diagnostic charts, common problems and solutions
Repair Procedures:
Step-by-step instructions for component replacement and repair
Rebuild Instructions:
Detailed instructions for engine and transmission rebuilds
Adjustment Procedures:
Carburetor synchronization, valve clearance adjustment, brake lever adjustment
Depth Level:
Comprehensive technical repair and service
Diagnostic Capability:
Advanced diagnostics for electrical and mechanical issues
Rebuild Capability:
Full engine and transmission rebuilds
Engine Type:
Air-cooled, 4-stroke, V-twin
Bore X Stroke:
76.0 mm x 58.0 mm
Valve Train:
SOHC, 2 valves per cylinder
Horsepower:
Approx. 46 hp @ 7,500 rpm (varied by year/market)
Torque:
Approx. 43 Nm @ 6,000 rpm (varied by year/market)
Fuel Delivery:
Mikuni BS32 carburetors (dual)
Fuel Type:
Unleaded gasoline
Oil Type:
Yamaha Yamalube 4 (or equivalent SAE 20W-40 API SE, SF or SG)
Oil Capacity With Filter:
3.0 L (3.2 US qt)
Ignition System:
Transistor Controlled Ignition (TCI)
Exhaust Type:
2-into-2 exhaust system
Infotainment System:
N/A (Basic motorcycle technology)
Driver Assistance Features:
N/A (No electronic rider aids)
Instrument Cluster:
Analog speedometer, tachometer, indicator lights
Engine Oil Change:
Every 4,000 km (2,500 miles) or 6 months
Air Filter Cleaning:
Every 4,000 km (2,500 miles)
Spark Plug Replacement:
Every 10,000 km (6,000 miles)
Valve Clearance Check:
Every 8,000 km (5,000 miles)
Brake Fluid Type:
DOT 3 or DOT 4
Coolant Type:
Air-cooled (no coolant specified)
Carburetor Issues:
Pilot jet clogging, synchronization drift
Electrical Gremlins:
Corroded connections, failing CDI unit on older models
Fuel System Perishables:
Aging fuel lines and vacuum hoses
Starter Clutch Wear:
Can wear out prematurely with heavy use
Suspension Seals:
Fork seal leaks over time
