Engine Mechanical:
Engine assembly, disassembly, inspection, repair, and overhaul for all gasoline engines. Includes cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing systems (belt/chain), lubrication, and cooling systems.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulator, throttle body, evaporative emissions control (EVAP) system, and fuel system diagnostics.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, and emissions control components. Includes oxygen sensors (O2 sensors).
Transmission Manual:
Manual transmission (Getrag G360 5-speed) service, repair, and overhaul. Includes clutch assembly, gearbox components, shift linkages, and lubrication.
Transmission Automatic:
Automatic transmission (Chrysler A500/A518/A618 4-speed) service, repair, and overhaul. Includes torque converter, valve body, planetary gear sets, clutch packs, seals, and transmission fluid cooling.
Drivetrain:
Rear-wheel drive (RWD) and selectable 4-wheel drive (4WD) systems. Includes driveshafts, universal joints (U-joints), rear axle assembly, differential, axles, and wheel bearings.
Suspension Front:
Independent front suspension (IFS) system. Includes control arms, ball joints, steering knuckles, torsion bars (on some 4WD models), shock absorbers, coil springs (on some 2WD models), and stabilizer bars.
Suspension Rear:
Solid rear axle with leaf springs. Includes leaf springs, shackles, U-bolts, shock absorbers, and rear axle housing.
Steering:
Power steering system. Includes steering gear (rack and pinion on later models, steering box on earlier models), power steering pump, hoses, steering column, and wheel alignment specifications.
Brakes Front:
Front disc brakes. Includes brake calipers, brake pads, brake rotors (discs), brake lines, and brake fluid.
Brakes Rear:
Rear drum brakes or rear disc brakes (depending on configuration and year). Includes brake drums, brake shoes, wheel cylinders, brake adjusters, brake lines, and brake fluid. Includes parking brake system.
Electrical System:
12-volt electrical system, battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting systems (headlights, taillights, interior lights), and accessory circuits.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, mirrors, glass, seals, and paint repair information.
Body Interior:
Dashboard, instrument panel, seats, seat belts, interior trim panels, headliner, carpet, and HVAC controls.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system. Includes A/C compressor, condenser, evaporator, blower motor, heater core, climate controls, and refrigerant handling (R12/R134a).
Powertrain Control Module:
Engine Control Module (ECM) or Powertrain Control Module (PCM) functions, diagnostic trouble codes (DTCs), and sensor data interpretation.
Ignition System:
Spark plugs, ignition coils, distributor (early models), Crankshaft Position Sensor (CKP), Camshaft Position Sensor (CMP), ignition timing adjustments, and ignition system diagnostics.
Routine Maintenance:
Oil changes, fluid checks and replacements, filter replacements (oil, air, fuel), tire rotation, lubrication points, and general inspections.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting charts, and fault code interpretation.
Repair Overhaul:
Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, assembly, and reinstallation.
Component Replacement:
Detailed guides for replacing major and minor components across all vehicle systems.
Diagnostic Tests:
Procedures for testing sensors, actuators, electrical circuits, and mechanical components using multimeters, oscilloscopes, and scan tools.
Specifications Data:
Torque specifications, clearances, tolerances, fluid capacities, and diagnostic values for all major components.
Depth Of Coverage:
Comprehensive: Covers everything from basic preventative maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork.
Oil Change Interval:
Typically every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (consult manual for exact recommendations).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, depending on usage (heavy towing may require more frequent changes).
Spark Plug Replacement:
Every 30,000-100,000 miles depending on plug type (copper, platinum, iridium).
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 for gasoline engines (verify with manual).
Automatic Transmission Fluid:
Chrysler ATF+4 or equivalent recommended for A500/A518/A618; earlier models may use Dexron II or equivalent (verify with manual).
Coolant:
Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
Ball joints, tie rod ends, wheel bearings, exhaust system components, u-joints, radiator and hoses.
Electrical Problems:
Corrosion in wiring harnesses, issues with blower motor resistor, faulty ignition switches, and minor sensor failures.
Transmission Issues:
Slipping or harsh shifting in automatic transmissions due to worn clutches or valve body issues; clutch wear in manual transmissions.
Engine Issues:
Head gasket leaks on some V6 engines, intake manifold gasket leaks, oil leaks from seals and gaskets.