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1987-1998 Daihatsu F300 Rocky Workshop Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Generation: F300 Series Applicable Years: 1987-1998 Variant Codes: May cover variations like F300, F310, F320 depending on specific chassis or drivetrain configurations....
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1987-1998 Daihatsu F300 Rocky Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky
Generation:
F300 Series
Applicable Years:
1987-1998
Variant Codes:
May cover variations like F300, F310, F320 depending on specific chassis or drivetrain configurations.
Codes
Chassis Code:
F300
👋 Introduction
Market Position
Positioning:
The Daihatsu Rocky F300 series was a compact, capable off-road utility vehicle, often competing with smaller SUVs and 4x4s of its era, known for its ruggedness and versatility in diverse terrains. This manual serves the needs of owners and independent mechanics maintaining these specialized vehicles.
Competitive Analysis
Competitors:
Competed against vehicles like the Suzuki Samurai/Jimny, Mitsubishi Pajero Mini, and other small 4x4s from the late 80s and 90s.
Key Features
Manual Benefits:
Enables significant cost savings on maintenance and repairs, empowers owners to perform DIY tasks, provides professional-level diagnostic information, ensures proper and safe vehicle upkeep, and aids in restoration projects. The 100% complete and no missing/corrupt pages guarantee adds significant value and reliability.
Diy Empowerment:
The manual's emphasis on 'easy to follow directions' and 'pictures' is a significant selling point for DIY mechanics and vehicle owners looking to take control of their vehicle's maintenance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Rebuilding, Restoration
Specific Systems List:
Engine Overhaul & Rebuilding, Brakes, Sunroofs, Timing Belt Replacement, Trouble Codes, Wiring Diagrams, Troubleshooting & Diagnostics, Computer Diagnostic Trouble Tree Charts, Engine Performance, Front End & Alignment Procedures & Specifications, Suspension, Transmission Removal & Installation, Air Conditioning & Capacities, Transmission In Car Servicing, Computer Diagnostic Codes, Firing Orders, Factory Maintenance Schedules & Charts, Serpentine Belt Routings With Diagrams, Timing Belt Service Procedures, Brake Servicing Procedures, Driving Concerns, Complete Torque Specifications, U-Joint AND CV-Joint Service Procedures, Repair Procedures.
Page Count
Estimated Page Count:
Varies by specific edition, typically several hundred pages for comprehensive coverage.
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
Digital Access:
Instant download format ensures immediate access for urgent repairs or planned maintenance, avoiding shipping delays.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul and rebuilding, engine performance, timing belt service, serpentine belt routing, firing orders, engine diagnostic trouble tree charts, vacuum diagrams.
Drivetrain Systems:
Transmission removal and installation, transmission in-car servicing, U-joint and CV-joint service procedures.
Braking Systems:
Brake servicing procedures, complete brake specifications.
Suspension Steering:
Suspension system repair, front-end alignment procedures and specifications.
Electrical Electronics:
Complete wiring diagrams, trouble codes, computer diagnostic trouble tree charts.
Comfort Convenience:
Sunroof repair, air conditioning system service and capacities.
Body Chassis:
Bodywork repair (implied by restoration and general repair coverage).
Fuel System Components:
Covers fuel pumps, filters, lines, and potentially injectors or carburettor overhaul for optimal fuel delivery and engine performance.
Cooling System:
Likely includes radiator, thermostat, water pump, and fan operation and service procedures. Capacities for coolant are also provided.
Procedures Included
Maintenance:
Factory maintenance schedules and charts, routine servicing.
Troubleshooting Diagnostics:
Trouble codes, computer diagnostic codes, diagnostic trouble tree charts, general troubleshooting.
Repair Rebuilding:
Engine overhaul and rebuilding, transmission repair, brake repair, suspension repair, general repair procedures.
Technical Data Specs:
Detailed specifications on every model covered, complete torque specifications, capacities.
Engine Diagnostics:
Includes procedures for diagnosing engine performance issues, using trouble codes and diagnostic charts to identify faults. This is invaluable for modern troubleshooting.
Chassis Suspension Repair:
Detailed steps for servicing and repairing suspension components like shocks, struts, control arms, ball joints, and steering linkages, as well as alignment specifications.
Air Conditioning Service:
Details on the A/C system, including refrigerant types, capacities, and servicing procedures for maintenance and repair.
Lubrication Points:
While not explicitly listed, comprehensive manuals often include lubrication points and specifications for chassis components and moving parts.
Exhaust System Repair:
While not explicitly listed, the general 'repair procedures' and 'engine overhaul' would typically encompass exhaust system inspection and component replacement.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission overhauls, with detailed diagnostics and wiring schematics. Suitable for both DIY enthusiasts and professional technicians.
Wiring Schematics Detail:
Provides comprehensive, factory-level wiring diagrams covering all vehicle systems (engine, lights, accessories, etc.), crucial for electrical troubleshooting and repairs.
Illustrations Diagrams Count:
Features 'hundreds of illustrations' which are vital for visual guidance during disassembly, assembly, and repair tasks. Includes exploded views and component diagrams.
Torque Specifications Detail:
Provides complete torque specifications for all critical fasteners throughout the vehicle, essential for proper assembly and preventing damage.
Diagnostic Tree Charts:
The inclusion of 'Computer Diagnostic Trouble Tree Charts' and 'Computer Diagnostic Codes' highlights a sophisticated approach to diagnosing electronic and engine management issues relevant to the later models within the 1987-1998 range.
📊 Manual Specifications
File Format
Format Details:
Digital download, typically in PDF format. Searchable text and high-resolution images/diagrams are expected for a 'quality' manual.
Print Quality
Quality Description:
High-quality digital reproduction with clear, easy-to-follow instructions, pictures, diagrams, and wiring schematics.
Binding Type
Binding:
Not applicable (Digital format).
Paper Type
Paper Type:
Not applicable (Digital format).
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
Covers various 4-cylinder gasoline engines, potentially including carbureted and fuel-injected variants (e.g., 2.0L or 2.8L diesel engines might also be included depending on market and specific manual edition, though not explicitly stated). Common engines include the 1.6L (4K, 4WD) and potentially later 1.3L or 2.0L options.
Performance
Performance Data:
Manual will detail horsepower, torque, compression ratios, and other performance parameters for each covered engine variant.
Fuel System
Fuel Delivery:
Details on carbureted systems (if applicable) and fuel injection systems, including fuel pump specifications, injector data, and fuel pressure requirements.
Engine Codes
Common Engine Codes:
Potential engine codes include 4Y (2.0L), 2L (2.4L Diesel), and others depending on market. Manual will list all relevant engine codes and their specifications.
🔧 Transmission
Standard
Standard Transmission:
Likely covers 4-speed and 5-speed manual transmissions, common for this type of vehicle. Includes removal, installation, and in-car servicing procedures.
Optional
Optional Transmission:
May also cover automatic transmission options if available in certain markets or model years. Includes related servicing procedures.
Features
Transfer Case:
Detailed procedures for the 4WD (Four-Wheel Drive) system, including transfer case operation, maintenance, and repair. This is a critical feature for the Rocky.
📐 Dimensions
Exterior
Body Styles:
Primarily short-wheelbase (SWB) 2-door utility, potentially including hardtop and soft-top variants. Longer wheelbase versions or pick-up variants might be covered depending on the manual's scope.
Wheelbase:
Typical short wheelbase around 2000-2100 mm. Specific dimensions will be detailed in the manual.
Weights
Curb Weight:
Approximately 1000-1200 kg, depending on configuration. Manual will provide exact specifications.
Gross Vehicle Weight Rating:
Will be specified for load-carrying capacity.
🛡️ Safety Features
Ratings
Crash Test Data:
Due to the era and vehicle type, formal crash test ratings (like NHTSA or Euro NCAP) might be limited or non-existent in the manual itself, but it will detail safety-related systems.
Active Features
Active Safety:
Focus will be on mechanical aspects of braking systems and steering. Electronic stability control or ABS were not common on these models.
Passive Features
Passive Safety:
Information on seatbelt systems and basic structural integrity relevant to repairs. The manual will guide on proper reassembly of safety-critical components.
💡 Technology Features
Infotainment
Audio System:
Basic aftermarket or factory-installed radio/cassette systems. Manual may include wiring for audio system installation/repair.
Driver Assistance
Assistance Features:
Minimal to none. This era of vehicle was focused on mechanical simplicity and off-road capability rather than electronic driver aids.
Connectivity
Connectivity Features:
None typical for this vehicle's design era.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The manual will provide factory-recommended service intervals for oil changes, filter replacements, fluid checks, timing belt replacement (critical), brake inspections, and other routine maintenance tasks.
Fluid Specifications
Engine Oil:
Specific viscosity grades (e.g., 10W-30, 20W-50) and API service classifications for engine oil, as well as capacities. Manual will likely specify API SF, SG or higher depending on the exact engine and year.
Coolant:
Type and mixture ratio of engine coolant (e.g., ethylene glycol-based, often a specific color like green or pink for that era). Capacity will be provided.
Transmission Fluid:
Specifications for manual and automatic transmission fluids (e.g., GL-4 or GL-5 for manual gearboxes, ATF Dexron II/III for automatics). Capacities for transmission and transfer case.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specification and bleed procedures.
Power Steering Fluid:
If power steering is equipped, the manual will specify the correct type and capacity for the power steering fluid.
Differential Fluid:
Specifications and capacities for front and rear differential fluids, crucial for 4WD systems.
Known Issues
Common Wear Items:
Potential for wear on clutch components, suspension bushings, universal joints (especially in 4WD systems), exhaust systems, and ignition components. The manual provides solutions for these.
Engine Maintenance:
Timing belt replacement is critical to prevent catastrophic engine failure. Manual will detail the procedure and intervals.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, robust, and practical vehicles, often specializing in kei cars and compact SUVs known for their reliability and off-road capability.
Model Evolution
Rocky Lineage:
The F300 Rocky was a direct descendant of earlier Daihatsu off-road vehicles, evolving into a popular compact 4x4. It was known for its ladder-frame construction and genuine off-road prowess, often being exported as the Daihatsu Sportrak or Feroza in various markets.
Production
Manufacturing Period:
Produced from the mid-1980s through the late 1990s, with the F300 designation generally covering the primary generation from 1987 to 1998. Different markets may have received updates or variations.
🏆 Awards & Recognition
Recognitions
Model Accolades:
While specific awards for the Rocky might not be widely publicized in the way modern vehicles are, its enduring popularity as a capable and affordable off-roader in its segment speaks to its quality and market success.
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