1987-1998 Suzuki Quad Runner 250 / King Quad 280 Workshop Service Repair Manual

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类型: Atv

斯库: 56853

标签: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 ATV King Quad 280 Ozark Models Powersports Quad Runner 250 Suzuki

产品多属性

Description

This manual covers the Suzuki Quad Runner 250 and King Quad 280 all-terrain vehicles produced from 1987 through 1998. These robust ATVs, known for their reliable four-stroke, single-cylinder engines, offered dependable performance for a variety of off-road applications. The Quad Runner series established Suzuki's presence in the ATV market, emphasizing durability and capable handling, while the King Quad variants often featured enhanced capabilities such as 4WD and high/low range transmissions, making them versatile for work and recreation. This comprehensive workshop service repair manual provides detailed information for owners, mechanics, and technicians to maintain and repair these Suzuki ATVs. It covers all essential systems, including engine mechanicals, fuel, ignition, transmission, drivetrain, suspension, brakes, electrical systems, and steering. The manual includes routine maintenance procedures, in-depth troubleshooting guides, component repair instructions, and factory specifications, all presented with clear, step-by-step instructions and numerous illustrations to ensure accurate and efficient service.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Quad Runner 250 / King Quad 280

Model Variant:

Quad Runner 250, King Quad 280

Years Covered:

1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Platform:

ATV (All-Terrain Vehicle)

👋 Introduction

Market Position

Target Audience:

Owners seeking to perform maintenance and repairs, independent repair shops, aspiring ATV technicians.

Value Proposition:

Provides comprehensive, factory-level information to reduce repair costs and ensure proper vehicle operation.

Competitive Analysis

Manual Advantage:

Offers more detailed and technical information than generic repair guides, covering factory specifications and procedures.

Key Features

Illustrations:

Hundreds of detailed illustrations and diagrams.

Step By Step Instructions:

Clear, sequential instructions for all procedures.

Completeness:

100% complete and intact factory service information.

📋 Manual Details

Coverage Areas

Region Coverage:

Global (primarily North American market specifications assumed for technical data)

Manual Type:

Workshop Service Repair Manual

Page Count

Estimated Page Count:

Varies by specific edition, but factory manuals typically exceed 300 pages.

Language

Language:

English

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine overhaul, disassembly, assembly, cylinder head, piston, crankshaft, camshaft, valve train, lubrication system, cooling system.

Fuel System:

Carburetor (including adjustment and cleaning), fuel pump, fuel tank, fuel lines.

Ignition System:

Ignition timing, spark plugs, ignition coil, CDI unit, stator, troubleshooting.

Transmission:

Clutch operation, gear shifting mechanisms, transmission disassembly and assembly, lubrication.

Drivetrain:

Front and rear differential, drive shafts, CV joints, final drive.

Suspension:

Front and rear suspension components, shock absorbers, A-arms, bushings, adjustments.

Brakes:

Hydraulic brake system, brake calipers, master cylinder, brake pads, brake lines, bleeding procedures, drum brake adjustments (if applicable).

Electrical System:

Battery, charging system (alternator/stator), starter motor, lighting system, wiring diagrams, fuses, relays, switches.

Steering:

Steering column, tie rods, steering knuckles, adjustment and repair.

Frame And Bodywork:

Frame inspection, body panel removal and installation, fenders, racks, seat.

Wheels And Tires:

Tire pressure specifications, wheel bearing maintenance, rim specifications.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, lubrication points, spark plug checks, air filter cleaning/replacement, valve adjustments.

Troubleshooting:

Diagnostic charts and procedures for common problems related to starting, running, and electrical systems.

Component Repair:

Detailed steps for disassembling, inspecting, repairing, and reassembling major and minor components.

Rebuilds:

Comprehensive instructions for complete engine and transmission rebuilds.

Wiring Diagrams:

Complete electrical system schematics for accurate diagnosis and repair.

Technical Depth

Diagnostic Capabilities:

Advanced diagnostic procedures, fault code interpretation (if applicable), symptom-based troubleshooting.

Reconstruction Level:

Factory-level detail allowing for complete disassembly and reassembly of all major systems.

Specifications Detail:

Precise torque values, clearances, fluid capacities, and electrical resistance measurements.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically includes searchable text layers for easy information retrieval.

Print Quality

Printability:

Printable pages, allowing for physical reference.

Image Resolution:

High-resolution illustrations and photographs for clarity.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, single-cylinder

Engine Displacement Qr250:

246cc (for Quad Runner 250)

Engine Displacement Kq280:

280cc (for King Quad 280 - likely a bore/stroke change or slightly different naming convention)

Cooling System:

Air-cooled

Bore X Stroke Qr250:

Refer to manual for specific dimensions (e.g., typical for this era might be around 70-72mm bore).

Compression Ratio:

Refer to manual for specific ratio.

Performance

Horsepower Qr250:

Estimated 17-20 HP (typical for class and era).

Torque Qr250:

Estimated 15-17 lb-ft (typical for class and era).

Fuel System

Fuel Delivery:

Carburetor

Carburetor Model:

Mikuni (specific model number will be in the manual).

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Refer to manual (typically 3-4 gallons).

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with Reverse

Optional

Transmission Options:

N/A (CVT was standard for these models).

Features

Drive Modes:

2WD/4WD selectable (often with a lever or electronic engagement).

Gear Reduction:

High/Low range sub-transmission (common on King Quad models).

📐 Dimensions

Exterior

Length:

Refer to manual for specific dimensions.

Width:

Refer to manual for specific dimensions.

Height:

Refer to manual for specific dimensions.

Weights

Dry Weight:

Refer to manual (typically 450-550 lbs).

Ground Clearance:

Refer to manual (typically 6-8 inches).

🛡️ Safety Features

Ratings

Safety Certification:

N/A (ATVs typically do not have automotive-style crash test ratings).

Active Features

Braking System:

Hydraulic disc brakes (front and rear) or drum brakes (rear, depending on specific model variant).

Passive Features

Lighting:

Headlights, taillight, brake light.

Operator Presence:

Throttle safety lever, neutral safety switch (start).

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic ATV, no infotainment system).

Driver Assistance

Traction Control:

N/A (No electronic driver assistance features).

Connectivity

Connectivity Features:

N/A (No connectivity features).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours of operation or annually, whichever comes first. (Specific interval in manual).

Air Filter Cleaning:

As needed based on operating conditions (e.g., every 20 hours or monthly).

Spark Plug Inspection:

Every 100 hours or annually. (Gap specification in manual).

Valve Adjustment:

Refer to manual (typically every 500-1000 hours or as performance dictates).

Fluid Specifications

Engine Oil Type:

Refer to manual; likely SAE 10W-40 or 20W-50 motorcycle-specific or ATV oil meeting API SF or SG classification.

Engine Oil Capacity:

Refer to manual (typically 1.5-2 liters).

Gear Oil Type:

Refer to manual; likely SAE 80W-90 gear oil for final drives/differentials.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Carburetor jets clogging, drive clutch/belt wear (CVT), aging electrical components, suspension bushings wear, starter motor reliability.

Cooling System Performance:

Air-cooled engines can be susceptible to overheating under extreme load or in hot climates; proper airflow is critical.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation known for its motorcycles, automobiles, and ATVs.

Model Evolution

Legacy:

The Quad Runner and King Quad lines were instrumental in Suzuki's success in the burgeoning ATV market, known for their robust engineering and off-road capability.

Production

Production Period:

1987-1998

Key Updates During Period:

Likely saw minor engine tuning updates, styling refinements, and potential introduction of 4WD systems on certain models or trim levels.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Suzuki's ATV models from this era were generally well-regarded for their durability and off-road performance within their respective classes.