Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999
Product Name:
1989 Yamaha TRAILWAY TW200 Model Years 1987-1999 Manual
Segment:
Dual-sport, trail riding, light off-road use
Target Audience:
Recreational riders, beginner off-road enthusiasts, maintenance-conscious owners
Competitors:
Honda CTX Series, Kawasaki KLR250, Suzuki DR200
Vehicle Appeal:
Simple, reliable, go-anywhere capability, unique fat tires for off-road traction
Utility:
Essential resource for maintaining peak performance and longevity of the TW200.
Engine Mechanical:
Disassembly, inspection, repair, reassembly of engine components (cylinder, piston, crankshaft, connecting rod, valves, camshaft)
Engine Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel pump operation; fuel line routing
Engine Ignition System:
CDI unit testing, spark plug specifications, ignition timing
Engine Lubrication System:
Oil pump operation, oil filter replacement, oil change procedures and specifications
Transmission:
Clutch operation and adjustment, gearbox disassembly and reassembly, shift mechanism
Drivetrain:
Final drive chain adjustment and lubrication, sprocket replacement
Suspension:
Front fork disassembly, seal replacement, oil specifications and levels; rear shock absorber inspection and adjustment
Brakes:
Front and rear brake system inspection, pad replacement, fluid flush and bleed procedures, master cylinder and caliper service
Electrical System:
Wiring diagrams, component testing (alternator, starter, battery), lighting system, switches, fuses
Chassis And Body:
Frame inspection, handlebar and control lever adjustment, seat removal, fender and body panel installation
Wheels And Tires:
Tire pressure specifications, wheel bearing inspection and lubrication, spoke tension adjustment
Preventive Maintenance:
Scheduled maintenance checks, lubrication points, filter replacement intervals
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues
Repair Procedures:
Step-by-step guides for major component repairs and replacements
Adjustment Procedures:
Clutch, throttle, brake lever, and suspension adjustments
Torques And Specifications:
Detailed torque values for critical fasteners, piston ring gaps, valve clearances
Depth:
Comprehensive: Covers routine maintenance, minor repairs, major overhauls, and diagnostics.
Engine Type:
Air-cooled, four-stroke, SOHC
Bore X Stroke:
67.0 mm x 55.7 mm
Valvetrain:
SOHC, 2 valves
Horsepower:
Approx. 16-18 HP (varies by year and tuning)
Torque:
Approx. 11-13 lb-ft (varies by year and tuning)
Carburetor Type:
Mikuni VM Series (e.g., VM26)
Fuel Type:
Unleaded gasoline
Ignition Type:
CDI (Capacitor Discharge Ignition)
Oil Type:
Yamaha Hi-Performance SAE 10W-40 or SAE 20W-40 API SG classification or higher
Oil Capacity:
1.6 L (1.7 US qt)
Overall Length:
Approx. 2030 mm (79.9 in)
Overall Width:
Approx. 830 mm (32.7 in)
Overall Height:
Approx. 1125 mm (44.3 in)
Wheelbase:
Approx. 1335 mm (52.6 in)
Ground Clearance:
Approx. 265 mm (10.4 in)
Seat Height:
Approx. 800 mm (31.5 in)
Curb Weight:
Approx. 127 kg (280 lbs)
Front Tire:
130/80-18M/C 63P (Fat Tire)
Rear Tire:
180/80-14M/C 62P (Fat Tire)
Front Tire Pressure:
175 kPa (1.75 kgf/cm², 25 psi)
Rear Tire Pressure:
175 kPa (1.75 kgf/cm², 25 psi)
Front Brake:
Hydraulic disc
Safety Features:
Standard motorcycle safety features: robust frame, effective braking systems.
Braking Performance:
Hydraulic front disc provides good stopping power, rear drum offers reliable engagement.
Lighting:
Headlight, taillight, turn signals for visibility.
Oil Change Interval:
Every 4,000 km (2,500 miles) or 6 months, whichever comes first.
Spark Plug Replacement:
Inspect every 4,000 km (2,500 miles), replace as needed based on condition.
Air Filter Cleaning:
Clean every 4,000 km (2,500 miles), replace if damaged.
Valve Clearance Adjustment:
Inspect every 8,000 km (5,000 miles).
Chain Lubrication:
Lubricate every 1,000 km (600 miles) or after riding in wet conditions.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Common Wear Items:
Tires, brake pads, clutch plates, chain and sprockets.
Potential Carburetor Issues:
Can become clogged with debris over time, requiring cleaning and adjustment.
Electrical Connections:
Corrosion or looseness in electrical connectors can lead to intermittent issues.
Fat Tire Maintenance:
Proper inflation is critical for performance and handling.
Yamaha Legacy:
Yamaha Motor Company, founded in 1955, is renowned for its innovation in motorcycles, marine products, and musical instruments.
Tw200 Introduction:
The TW200 was introduced in the mid-1980s to cater to the growing demand for accessible and capable off-road and trail riding motorcycles.
Tw200 Design Philosophy:
Designed for simplicity, durability, and versatility, its signature fat tires provide exceptional traction and stability on varied terrain.
Production Period:
Continuous production from the mid-1980s to the present day, with minor updates.
Manufacturing Location:
Primarily Japan
