Engine:
Detailed diagnostics, repair, overhaul, and tuning for the M20 inline-six engines used in these models (2.7L for 325e/es, 2.5L for 325).
Fuel System:
Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel lines.
Ignition System:
Ignition coil, distributor, spark plugs, ignition timing, electronic control unit (ECU) diagnostics.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan clutch, heater core.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, O2 sensor diagnostics.
Transmission Manual:
Removal, installation, overhaul, clutch replacement, gear selection mechanisms, fluid specifications.
Transmission Automatic:
Removal, installation, hydraulic control, torque converter, shift solenoids, fluid specifications and flushing procedures.
Drivetrain:
Driveshaft, universal joints, differential, axle shafts, wheel bearings.
Suspension:
Front struts, control arms, ball joints, bushings, rear semi-trailing arms, shock absorbers, springs, sway bars.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment procedures.
Brakes:
Front and rear disc brakes, brake calipers, master cylinder, brake lines, ABS system (if equipped), bleeding procedures, pad and rotor replacement.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, fuses, relays, lighting system, gauges, instrument cluster.
Climate Control:
HVAC system, blower motor, evaporator, heater core, AC compressor, refrigerant handling (basic guidelines).
Body And Chassis:
Body panel removal and installation, door mechanisms, window regulators, body sealing, underbody protection.
Interior:
Seat removal, dashboard trim, headliner, carpeting.
Maintenance:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, battery maintenance.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting charts.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Rebuilding:
Detailed instructions for engine and transmission rebuilding, including specifications and clearances.
Restoration:
Guidance applicable to restoring various components, bodywork, and interior.
Diagnostics:
Diagnostic trouble codes (DTCs) for applicable systems, sensor testing, actuator testing.
Specifications:
Torque specifications for all fasteners, engine clearances, alignment angles, fluid capacities.
Depth:
Extremely detailed, covering everything from basic fluid checks to complete engine and transmission overhauls and complex electrical diagnostics.
Primary Engine 325E 325Es
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.7 Liters (2693 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.5:1 (for 325e, designed for torque)
Horsepower:
Approx. 121 hp @ 4800 rpm (325e)
Torque:
Approx. 170 lb-ft @ 3250 rpm (325e)
Engine Type:
Inline 6-cylinder, SOHC
Displacement:
2.5 Liters (2494 cc)
Bore X Stroke:
84.0 mm x 75.0 mm
Compression Ratio:
8.8:1 (for 325, higher performance)
Horsepower:
Approx. 168 hp @ 5800 rpm (325)
Torque:
Approx. 164 lb-ft @ 4300 rpm (325)
Type:
Bosch Motronic electronic fuel injection (EFI)
Recommended Fuel:
Unleaded gasoline, 91 octane (or higher)
Length:
Approx. 170.5 inches (4331 mm)
Width:
Approx. 67.3 inches (1709 mm)
Height:
Approx. 54.5 inches (1384 mm)
Length:
Approx. 174.5 inches (4432 mm)
Width:
Approx. 67.3 inches (1709 mm)
Height:
Approx. 55.2 inches (1402 mm)
Curb Weight:
Approx. 2750-3000 lbs (1247-1361 kg), varies by body style and options.
Wheelbase:
Approx. 104.5 inches (2654 mm)
Track Width Front:
Approx. 54.5 inches (1384 mm)
Track Width Rear:
Approx. 55.2 inches (1402 mm)
Service Intervals Engine Oil
Interval Miles:
7,500 miles or 12 months (synthetic blend)
Interval Km:
12,000 km or 12 months (synthetic blend)
Service Intervals Spark Plugs
Interval Miles:
30,000 miles (depending on plug type, refer to manual for specific recommendations)
Service Intervals Transmission Fluid
Interval Miles:
Check condition at 30,000 miles, replace as needed (manual specifies inspection).
Fluid Specifications Engine Oil
Type:
API SG or higher, SAE 10W-40 or 15W-50 recommended (refer to manual for seasonal variations).
Capacity Quarts:
5.5 quarts (5.2 liters) with filter change (M20 engines).
Fluid Specifications Coolant
Type:
50/50 mixture of BMW antifreeze or equivalent and distilled water.
Fluid Specifications Brake Fluid
Type:
DOT 3 or DOT 4 brake fluid.
Fluid Specifications Transmission Manual
Type:
API GL-4 SAE 75W-90 synthetic gear oil recommended.
Fluid Specifications Transmission Automatic
Type:
Dexron II or equivalent ATF.
Engine Oil Leaks:
Valve cover gasket, oil pan gasket, and front/rear main seals are common leak points.
Cooling System:
Plastic expansion tank can become brittle and crack; water pump and thermostat failures.
Suspension Bushings:
Control arm bushings, trailing arm bushings, and sway bar bushings are prone to wear, affecting handling.
Fuel Pump Reliability:
Early models may have weaker fuel pumps; replacement recommended as preventative maintenance.
Heater Core:
Heater core leaks can occur, often leading to coolant in the cabin.
Wiper Motor:
Wiper motor failure can affect the function of the windshield wipers.
Odometer Gears:
Odometer gears in the instrument cluster are a very common failure point, causing the odometer to stop working.