BMW 5-series (E28) 1987 Service and Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 5-series Chassis Code: E28 Model Year: 1987 Manual Product Name: BMW 5-series (E28) 1987 Service and Repair Manual 👋 Introduction Market Position Segment:...

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Description

🏷️ Basic Information

Identification

Make:

Model:

5-series

Chassis Code:

Model Year:

Manual Product Name:

BMW 5-series (E28) 1987 Service and Repair Manual

👋 Introduction

Market Position

Segment:

Luxury/Executive Sedan

Competitors:

Mercedes-Benz W124 E-Class, Audi 100/200, Jaguar XJ

Key Features

Design Philosophy:

Sporty yet comfortable driving dynamics, sophisticated engineering.

Powertrain Options:

Renowned inline-six engines known for smoothness and reliability.

Driver Focus:

Driver-centric interior and handling characteristics.

📋 Manual Details

Coverage Areas

Coverage Scope:

All E28 5-series models for the 1987 model year

Repair Breadth:

A-Z (Comprehensive, from basic maintenance to major overhauls)

Specificity:

Vehicle Specific (Not generic repair information)

Target User:

Professional Technicians (Dealership level)

Page Count

Estimated Pages:

Likely over 1000 pages (typical for comprehensive workshop manuals)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Likely printed book, but digital versions (PDF) are common for dealership manuals.

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnosis, repair, overhaul procedures for all E28 gasoline engines.

Fuel System:

Fuel injection systems (Bosch L-Jetronic, Motronic), fuel pumps, injectors, pressure regulators.

Ignition System:

Distributor, coils, spark plugs, ignition timing, electronic control units (ECU).

Cooling System:

Radiator, water pump, thermostat, hoses, fan, heater core, coolant specifications.

Exhaust System:

Catalytic converters, mufflers, pipes, oxygen sensors, emission controls.

Transmission Manual:

Gearbox overhaul, clutch replacement, shift linkages, fluid specifications.

Transmission Automatic:

Automatic transmission diagnosis, fluid changes, valve body, torque converter (if applicable).

Drivetrain:

Driveshafts, universal joints, differential, axle shafts.

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, alignment specifications.

Suspension Rear:

Semi-trailing arms, shock absorbers, springs, bushings, alignment specifications.

Steering System:

Steering rack, power steering pump, fluid, tie rods, steering column.

Brakes Front:

Disc brake calipers, rotors, pads, brake lines, ABS (if equipped).

Brakes Rear:

Disc brake calipers, rotors, pads, brake lines, parking brake mechanism.

Wheels Tires:

Bolt patterns, torque specifications, tire pressure recommendations.

Electrical System:

Wiring diagrams, fuse box locations, relays, battery, alternator, starter.

Lighting System:

Headlights, taillights, interior lights, bulb types, wiring.

Instrument Panel:

Gauges, warning lights, dashboard illumination, switchgear.

HVAC System:

Heater core, blower motor, A/C compressor, refrigerant, controls.

Body Exterior:

Door mechanisms, window regulators, trim, body panel removal and installation.

Body Interior:

Seat removal, headliner, carpeting, dashboard disassembly.

Diagnostics Troubleshooting:

Systematic diagnostic procedures, fault codes (if applicable), common problems and solutions.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plugs, tune-ups, fluid checks.

Engine Repair:

Head gasket replacement, piston ring installation, bearing replacement, valve adjustments.

Transmission Repair:

Gearbox rebuilds, clutch service, transmission fluid and filter replacement.

Brake Repair:

Brake pad and rotor replacement, caliper overhaul, brake bleeding, ABS system service.

Suspension Repair:

Shock/strut replacement, control arm bushings, ball joint replacement, steering rack repair.

Electrical Repair:

Wiring harness repair, component testing, alternator/starter replacement.

Bodywork:

Panel alignment, rust repair basics, trim component replacement.

Torque Specifications:

Detailed torque values for all fasteners throughout the vehicle.

Wiring Diagrams:

Comprehensive electrical circuit diagrams for all systems.

Technical Depth

Depth:

Expert Level (Covers engine rebuilds, transmission overhauls, advanced diagnostics).

Diagnostic Tools:

References to specific diagnostic procedures and potential use of specialized tools.

📊 Manual Specifications

File Format

Digital Format:

If digital, expected to be searchable PDF with high-resolution images and diagrams.

Print Quality

Print Quality:

High-quality paper and printing for durability in a workshop environment.

Binding Type

Binding:

Likely a sturdy spiral-bound or lay-flat binding for easy use on a workbench.

Paper Type

Paper Type:

Durable, often slightly coated paper to resist grease and oil.

⚙️ Engine Specifications

Primary Engine

Engine Codes Covered:

Likely M10, M30, and M20 variants (e.g., 528e, 535i).

Engine Displacement

Typical Displacements:

2.4L (eta), 2.7L (eta), 3.5L

Performance

Horsepower Range:

Approx. 114 hp (2.4L eta) to 211 hp (3.5L M30B35).

Torque Range:

Approx. 133 lb-ft (2.4L eta) to 225 lb-ft (3.5L M30B35).

Fuel System

Injection Type:

Bosch L-Jetronic or Bosch Motronic electronic fuel injection.

Fuel Type

Fuel Requirement:

Premium Unleaded Gasoline (91+ octane recommended).

Valvetrain

Configuration:

Overhead Camshaft (OHC), 2 valves per cylinder (for most M30/M20 engines).

🔧 Transmission

Standard

Transmission Type Standard:

4-speed or 5-speed Getrag manual transmission.

Optional

Transmission Type Optional:

ZF 4HP22 4-speed automatic transmission.

Features

Clutch Type:

Hydraulically actuated single-plate dry clutch (manual).

Fluid Specifications

Manual Transmission Fluid:

BMW recommends specific manual transmission fluids (e.g., ATF D or equivalent).

Automatic Transmission Fluid:

ZF Lifeguard Fluid 5 or equivalent (check specific application).

📐 Dimensions

Exterior

Wheelbase:

Approx. 104.1 inches (2644 mm)

Length:

Approx. 191.0 inches (4851 mm)

Width:

Approx. 69.4 inches (1763 mm)

Height:

Approx. 55.4 inches (1407 mm)

Weights

Curb Weight:

Approx. 3,200 - 3,500 lbs (depending on model and options).

Gross Vehicle Weight Rating:

Typically around 4,300 - 4,600 lbs.

Wheels Tires

Standard Wheel Size:

14-inch or 15-inch alloy wheels.

Wheel Bolt Pattern:

5x120mm

Tire Sizes:

e.g., 195/70R14, 205/60R15, 225/55R15 (varies by model).

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official NHTSA ratings for this era; rely on contemporary reviews and general BMW safety reputation.

Active Features

Anti-lock Braking System (ABS) available on most models, standard on higher trims.

Passive Features

Airbags:

Driver's side airbag standard for 1987 model year.

Seatbelts:

3-point inertia-reel seatbelts in front and rear.

Chassis Construction:

Unitized body construction with crumple zones.

💡 Technology Features

Infotainment

Audio System:

Period-correct premium sound systems (e.g., Blaupunkt, Becker), often with cassette player.

Climate Control:

Manual or optional automatic climate control systems.

Driver Assistance

Cruise Control:

Standard on most models.

Onboard Computer:

Optional 'Check Control' system for vehicle status monitoring.

Connectivity

Original Connectivity:

Limited to AM/FM radio, cassette player. No modern connectivity features.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles or annually, depending on driving conditions.

Major Service Interval:

Refer to manual for specific mileage intervals for spark plugs, timing belts (if applicable), coolant flushes, etc.

Fluid Specifications

Engine Oil:

10W-40 or 15W-40 synthetic or semi-synthetic oil recommended (refer to manual for exact specs).

Coolant:

BMW Blue Antifreeze/Coolant or equivalent G48 coolant.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Common Problems:

Cooling system leaks (hoses, water pump), fuel injector seal leaks, differential seal leaks, rear subframe mounts, seized brake calipers, electrical connector corrosion.

Common Issues

Eta Engine Specifics:

Timing belt replacement is critical; check for head gasket issues on high-mileage examples.

Electrical Gremlins:

Due to age, wiring harness degradation and connector corrosion can cause intermittent issues.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for engineering excellence, 'Ultimate Driving Machine'.

Model Evolution

E28 Development:

Successor to the E12, predecessor to the E34. Defined the modern BMW sedan with advanced suspension and engine technology for its time.

Production

Production Years:

1981-1988

Manufacturing Locations:

Germany

🏆 Awards & Recognition

Recognitions

Contemporary Acclaim:

Consistently lauded by automotive press for driving dynamics, build quality, and engineering advancements of its era.