Target Audience:
Cagiva T4 350/500 owners, independent motorcycle repair shops, DIY enthusiasts
Value Proposition:
Provides professional-level repair and maintenance information, enabling significant cost savings compared to dealership service.
Instruction Style:
Easy-to-follow, step-by-step instructions suitable for all skill levels.
Visual Aids:
Contains numerous pictures and diagrams to aid understanding.
Customer Support:
Assistance available for manual-specific questions via email feedback form.
Primary Coverage:
Complete Service and Repair
Manual Type:
Service Repair Manual
Scope:
Factory-level service and repair documentation
Languages Available:
English, Spanish, German, French, Italian
Operating Systems:
Windows, Mac
Engine Systems:
General maintenance, disassembly, overhauling, lubrication
Chassis Systems:
Suspensions, wheels, brakes
Electrical Systems:
Full electrical system diagnosis and repair
Fuel System Details:
Carburetor adjustment, cleaning, and overhaul procedures.
Exhaust System:
Information on exhaust pipe removal, inspection, and gasket replacement.
Cooling System:
Likely air-cooled, manual will focus on ensuring airflow and cleaning cooling fins.
Diagnostic Procedures:
Troubleshooting guide
Maintenance Procedures:
Routine maintenance, adjustments
Repair Procedures:
Engine overhaul, component repair
Bodywork Repair:
Information on fairings, seat, fuel tank removal, and potential repair.
Wheel And Tire:
Tire pressure, wheel bearing maintenance, spoke tensioning (if applicable), and wheel removal/installation.
Depth Of Coverage:
Comprehensive, from basic maintenance to engine overhauling and detailed electrical troubleshooting
Torque Specifications:
Crucial torque values for engine, chassis, and brake components are detailed.
Wiring Diagrams:
Complete, detailed wiring diagrams for easy electrical diagnosis.
Tool Requirements:
Coverage of specific tools required for repairs
File Quality:
High-resolution PDF with printable pages
Searchability:
PDF format usually allows for text searching of keywords, enhancing usability.
Printability:
All pages are printable for workshop use
Binding:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Delivery:
Instant email delivery upon payment clearance
Engine Type:
4-stroke, single-cylinder (likely air-cooled, details depend on exact variant)
Bore Stroke 350:
Specifics would be detailed within the manual, but typically around 72mm x 85mm for a 350cc single.
Bore Stroke 500:
Specifics would be detailed within the manual, but typically around 80mm x 99mm for a 500cc single.
Horsepower 350:
Likely in the 25-30 HP range at the crankshaft, exact figures in manual.
Horsepower 500:
Likely in the 30-35 HP range at the crankshaft, exact figures in manual.
Carburetion:
Single carburetor, likely a Mikuni or Dell'Orto, with specific model and jetting details in manual.
Oil Type Capacity:
Specific SAE viscosity grade and total oil capacity would be provided for engine and gearbox.
Ignition System:
CDI (Capacitor Discharge Ignition), with details on timing and components.
Dimensions:
Overall length, width, and height details for the T4 model would be in the manual, but typical dual-sport dimensions apply.
Dry Weight 350:
Estimated around 130-140 kg, specific dry weight in manual.
Dry Weight 500:
Estimated around 140-150 kg, specific dry weight in manual.
Safety Certification:
N/A (Motorcycles typically do not have crash test ratings like cars, but compliance with relevant safety standards would be implied).
Braking System:
Front: Disc brake; Rear: Disc brake. Details on caliper types and master cylinder sizes in manual.
Lighting:
Headlight, taillight, brake light, turn signals. Electrical section details bulb types and wiring.
Oil Change Interval:
Typically every 3,000-5,000 km or annually, specific interval in manual.
Valve Clearance Interval:
Likely every 6,000-10,000 km, exact figures in manual.
Engine Oil Grade:
Commonly SAE 10W-40 or 20W-50 motorcycle-specific oil, confirmed in manual.
Brake Fluid Type:
DOT 3 or DOT 4, depending on system specifications detailed in manual.
Coolant Type:
If liquid-cooled (though likely air-cooled), specification would be provided. Most likely air-cooled, so no coolant.
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, electrical connections (corrosion).
Engine Specific Notes:
Decompression mechanism on older singles, cam chain tensioner wear.
Electrical Notes:
Corrosion in connectors, particularly earth points, due to exposure.
Manufacturer Origin:
Cagiva is an Italian motorcycle manufacturer, known for its performance and sporting heritage, often using robust, if sometimes idiosyncratic, engineering.
T4 Lineage:
The T4 series represented Cagiva's foray into the dual-sport and adventure touring segment, building on their off-road prowess.
Production Period:
The T4 models were produced in the mid-to-late 1980s.
