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1987 Mazda RX-7 (2nd gen) Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation Generation Designation: Second Generation (FC) Codes Chassis Code: FC3S Engine Code: 13B 👋 Introduction Market Position Positioning: High-performance sports coupe, known...
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厂商:
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1987 Mazda RX-7 (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Generation
Generation Designation:
Second Generation (FC)
Codes
Chassis Code:
FC3S
Engine Code:
13B
👋 Introduction
Market Position
Positioning:
High-performance sports coupe, known for its unique rotary engine and balanced chassis
Competitive Analysis
Competitors:
Toyota Supra, Nissan 300ZX, Chevrolet Camaro, Pontiac Firebird, Porsche 944
Key Features
Design:
Sleek, aerodynamic 'boxy' design characteristic of the 1980s, often compared to European sports cars
Engine Type:
Naturally aspirated and turbocharged rotary engine configurations
Handling:
Emphasis on balanced weight distribution and agile handling due to the compact rotary engine
Trim Levels:
Base models, GT, GXL, Turbo, Turbo II
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine:
Rotary Wankel engine (13B), including teardown, assembly, troubleshooting, and specifications
Fuel System:
Fuel injection (EFI), fuel pump, injectors, fuel pressure regulator, fuel tank, and lines
Cooling System:
Radiator, water pump, thermostat, hoses, cooling fan operation
Ignition System:
Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control
Transmission:
Manual transmission (MT) and automatic transmission (AT) service, overhaul, and adjustment
Drivetrain:
Driveshafts, differential, axle shafts, wheel bearings
Suspension:
Front and rear suspension, struts, springs, control arms, bushings, alignment specifications
Steering:
Power steering system, steering rack, steering column, tie rods
Brakes:
Disc brakes (front and rear), ABS system (if equipped), brake pads, rotors, calipers, brake lines, parking brake
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams, ECU, sensors
HVAC:
Air conditioning system, heater, ventilation, blower motor, controls
Bodywork:
Body panel removal and installation, glass, trim, doors, hood, trunk, interior components
Chassis:
Frame and structural components, torque specifications for fasteners
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks and replacements
Troubleshooting:
Diagnostic procedures, common fault identification, symptom-based troubleshooting charts
Repair:
Detailed step-by-step repair instructions for all major and minor components
Overhaul:
Complete engine and transmission overhaul procedures
Rebuilding:
Component rebuilding guidance
Diagnostics:
Electrical system diagnostics, sensor testing, ECU troubleshooting
Adjustments:
Engine timing, idle speed, clutch adjustment, parking brake adjustment
Technical Depth
Depth Level:
Comprehensive, covering basic maintenance to full engine rebuilds and complex diagnostics
📊 Manual Specifications
File Format
File Type:
N/A (Printed Manual)
Print Quality
Print Quality:
High-quality reproduction of original factory documentation
Binding Type
Binding:
Stapled or perfect bound (typical for service manuals)
Paper Type
Paper Quality:
Durable, high-quality paper designed for workshop use
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda 13B Rotary (Wankel)
Displacement:
1.3 L (79.3 cu in)
Performance
Naturally Aspirated Hp:
145-160 hp (approx., depending on market and trim)
Turbocharged Hp:
182-200 hp (Turbo and Turbo II models, approx.)
Torque:
Varies by model, typically 150-180 lb-ft (approx.)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating important for rotary engines)
Rotary Specifics
Apex Seals:
Critical wear component, manual details inspection and replacement
Oil Injection:
Separate oil metering system for apex seals, manual covers maintenance
🔧 Transmission
Standard
Type:
5-speed manual transmission
Optional
Type:
4-speed automatic transmission
Features
Clutch:
Hydraulic clutch actuation
📐 Dimensions
Exterior
Length:
169.1 in (4300 mm)
Width:
69.1 in (1755 mm)
Height:
49.4 in (1255 mm)
Wheelbase:
95.7 in (2430 mm)
Weights
Curb Weight:
Approx. 2,700 - 3,000 lbs (1225 - 1360 kg), varies by model
🛡️ Safety Features
Ratings
NHTSA Ratings:
N/A for this era, but designed to meet safety standards of the time
Active Features
ABS:
Anti-lock Braking System (ABS) available on some models, particularly Turbo II
Passive Features
Seatbelts:
3-point retractable seatbelts
Body Structure:
Reinforced safety cage construction
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional premium sound systems.
Driver Assistance
Cruise Control:
Standard on most models.
Connectivity
N/A:
No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (consult manual for exact specs based on driving conditions).
Spark Plug Replacement:
Specific interval for rotary spark plugs, consult manual.
Timing Belt Replacement:
N/A (Rotary engines do not have timing belts; they use a timing chain or gears).
Fluid Specifications
Engine Oil:
API SG/SH, Viscosity 10W-30 or 10W-40 recommended. Crucial to use quality oil. (Verify with manual for specific grades).
Coolant:
Mazda specific coolant or equivalent ethylene glycol-based coolant, typically 50/50 mix with distilled water.
Transmission Fluid Mt:
API GL-4 or GL-5 gear oil, SAE 75W-90 recommended. (Verify with manual).
Transmission Fluid At:
Dexron II or equivalent automatic transmission fluid. (Verify with manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II or equivalent power steering fluid.
Known Issues
Apex Seals:
Wear of apex seals leading to loss of compression and starting issues is a common rotary concern. Maintenance and proper operation are key.
Carbon Buildup:
Carbon deposits in the rotor housings, requiring periodic 'decarbonizing' procedures.
Oil Consumption:
Rotary engines naturally consume oil for lubrication of seals; ensuring the oil injection system is functioning is critical.
Cooling System Leaks:
Aging rubber hoses and gaskets can lead to coolant leaks.
Electrical Gremlins:
As with many 1980s vehicles, electrical system issues can arise over time.
📚 Vehicle History
Brand Heritage
Rotary Legacy:
Mazda's long history and expertise with the Wankel rotary engine, dating back to the Cosmo
Model Evolution
Generation Launch:
The second generation RX-7 (FC) replaced the first generation (SA/FB) in 1985 for the 1986 model year.
Design Influence:
Heavily influenced by Porsche's 944 design, particularly in its proportions and styling.
Updates 1987:
While the core design remained, minor updates and refinements are typical year-over-year.
Production
Production Years:
1985-1992 (for the FC generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
Frequently lauded by automotive publications for its handling and performance in its class.
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