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Mitsubishi Montero Workshop Service Repair Manual 1987

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$16.99
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1987 Codes Chassis Code: L040 Series 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size SUV Target Audience: Off-road enthusiasts, families, general consumers...
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Mitsubishi Montero Workshop Service Repair Manual 1987
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Montero
Year:
1987
Codes
Chassis Code:
L040 Series
👋 Introduction
Market Position
Vehicle Segment:
Compact/Mid-size SUV
Target Audience:
Off-road enthusiasts, families, general consumers seeking ruggedness and utility.
Competitive Analysis
Key Competitors 1987:
Jeep Cherokee (XJ), Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner.
Key Features
Body On Frame Construction:
Provides robust off-road capability and durability.
4Wd System:
Shift-on-the-fly 4WD system, often with a low-range transfer case.
Reliability:
Known for its robust mechanicals and longevity when properly maintained.
📋 Manual Details
Coverage Areas
All Styles Covered:
True
Page Count
Estimated Page Count:
Approx. 1500+ pages (typical for a comprehensive workshop manual of this era)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul, and specifications for all engine variants.
Transmission:
Manual and automatic transmission repair, clutch service, drivetrain components.
Brakes:
Hydraulic system, power assist, parking brake, ABS (if equipped).
Suspension:
Front and rear suspension, steering system, wheel alignment.
Electrical System:
Battery, charging system, starting system, lighting, ignition, instrumentation, accessories, wiring diagrams.
Body And Chassis:
Body panels, doors, windows, interior trim, frame and chassis repair.
Heating And Air Conditioning:
HVAC system diagnostics and repair.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel injection (if applicable).
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications.
Exhaust System:
Catalytic converter, mufflers, pipes, hangers.
Procedures Included
Preventive Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes.
Repair And Rebuild:
Step-by-step instructions for component removal, installation, and overhaul.
Adjustments:
Valve adjustments, carburetor adjustments (if applicable), brake adjustments.
Diagnostics:
Engine management system diagnostics, electrical system troubleshooting charts.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Charts:
Detailed flowcharts for diagnosing specific problems.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification and use of specific Mitsubishi specialty tools.
Wiring Diagrams:
Detailed and accurate electrical schematics for all circuits.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, searchable, and printable pages.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63
Engine Type:
Inline 4-Cylinder, SOHC
Displacement:
2.6 Liters (2555 cc)
Performance
Horsepower:
Approx. 105-112 hp @ 4500-5000 RPM (depending on configuration)
Torque:
Approx. 136-141 lb-ft @ 2500-3000 RPM (depending on configuration)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual
Optional
Transmission Type Optional:
4-Speed Automatic
Features
Transfer Case:
2-Speed transfer case with 2H, 4H, 4HL, 4LL options.
📐 Dimensions
Exterior
Wheelbase:
Approx. 109.4 inches (2780 mm)
Length:
Approx. 175.2 inches (4450 mm)
Width:
Approx. 66.3 inches (1685 mm)
Height:
Approx. 71.1 inches (1805 mm)
Weights
Curb Weight:
Approx. 3600-4000 lbs (1633-1814 kg), varies by configuration.
Gross Vehicle Weight Rating:
Varies by configuration, typically around 5000 lbs (2268 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings 1987:
Specific NHTSA ratings for 1987 models may not be readily available; focus on passive and active features.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Optional ABS on some higher trims.
4Wd System Traction:
Provides enhanced traction in slippery conditions.
Passive Features
Seatbelts:
Standard three-point front seatbelts, two-point rear seatbelts (depending on seating position).
Body Structure:
Reinforced passenger safety cell.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Speaker configurations varied by trim level.
Climate Control:
Manual ventilation system, with optional dealer-installed or factory air conditioning.
Driver Assistance
ABS Availability:
Anti-lock Braking System (ABS) was an optional feature on some higher trim levels for 1987.
Connectivity
Connectivity Features:
Limited by modern standards. Primarily mechanical linkages and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Every 30,000 miles (48,000 km).
Timing Belt Replacement:
Crucial for 4G63. Recommended every 60,000 miles (96,000 km) or 4 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API SF or SG, SAE 10W-30 or 10W-40 (check owner's manual for climate variations).
Coolant Specification:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
GL-4 Hypoid Gear Oil, SAE 75W-90.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid.
Transfer Case Fluid:
GL-4 Hypoid Gear Oil, SAE 75W-90.
Differential Fluid:
GL-5 Hypoid Gear Oil, SAE 80W-90.
Known Issues
Rust And Corrosion:
Common on chassis, body panels (especially around wheel wells and rocker panels) due to age and environmental exposure.
Cooling System Leaks:
Hoses, radiator, and water pump can develop leaks over time.
Suspension Wear:
Ball joints, tie rod ends, bushings can wear, leading to steering looseness and noise.
Electrical Gremlins:
Aging wiring harnesses, connectors, and grounds can lead to intermittent electrical issues.
Transfer Case Lever Stickiness:
Can become stiff or difficult to engage due to lack of use or dried lubricant.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors Origins:
Established in 1970, Mitsubishi Motors Corporation is part of the wider Mitsubishi Group, with a history of automotive production dating back to the early 20th century.
Model Evolution
Montero First Generation Introduction:
The first generation Montero (marketed as Pajero in Japan and other regions) debuted in 1982. The 1987 model represents an evolution of this successful platform.
Key Updates To 1987:
The 1987 model year saw refinements to the chassis, powertrain, and interior features compared to earlier models.
Production
Manufacturing Location:
Primarily Japan (Pajero) and assembled in various international markets.
First Generation Production Years:
1982-1991 (for the L040 series)
🏆 Awards & Recognition
Recognitions
Off Road Magazine Awards:
The Montero (Pajero) lineage consistently received accolades from off-road publications for its capability and durability during this era.
Ratings
Consumer Reports Ratings:
Historically received mixed to positive ratings, with praise for durability and criticism for ride quality and fuel economy compared to unibody competitors.
Certifications
Emissions Certification:
Meets U.S. Federal EPA and California Air Resources Board (CARB) emissions standards for its model year.
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