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Yamaha YZ250 YZ 250 1987 87 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZ250 Model Variant: YZ 250 Year: 1987 Product Name: Yamaha YZ250 YZ 250 1987 87 Service Repair Workshop Manual Codes Chassis Code: Likely...
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类型: Motorcycle
厂商:
斯库: 262598
Yamaha YZ250 YZ 250 1987 87 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZ250
Model Variant:
YZ 250
Year:
1987
Product Name:
Yamaha YZ250 YZ 250 1987 87 Service Repair Workshop Manual
Codes
Chassis Code:
Likely 5X4
Engine Code:
Likely 5X4-00
👋 Introduction
Market Position
Class:
High-performance motocross motorcycle, known for its potent two-stroke engine and agility.
Target Audience:
Motocross racers, off-road enthusiasts, and Yamaha YZ owners requiring detailed technical information.
Competitive Analysis
Competitors 1987:
Honda CR250R, Suzuki RM250, Kawasaki KX250.
Key Features Vehicle
Engine Type:
Liquid-cooled, 249cc, 2-stroke, reed valve, single cylinder.
Suspension Front:
Telescopic forks (likely 43mm diameter) with adjustable compression and rebound damping.
Suspension Rear:
Monocross single shock with adjustable preload, compression, and rebound damping.
Brakes Front:
Hydraulic disc brake.
Brakes Rear:
Hydraulic disc brake.
Key Features Manual
Comprehensiveness:
A vital resource for maintaining and repairing the YZ250 to factory specifications.
Utility:
Enables owners to perform tasks ranging from routine checks to complete engine rebuilds, saving time and money on dealership service.
📋 Manual Details
Coverage Areas
Coverage:
Complete service, repair, and workshop information for the 1987 Yamaha YZ250.
Page Count
Estimated Page Count:
Likely 300-500 pages (typical for a comprehensive service manual of this era).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF assumed, as is common for online sales)
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, disassembly, assembly, tuning, lubrication, cooling systems, and component diagnostics.
Transmission:
Clutch, gearbox, shift mechanism, lubrication, and troubleshooting.
Fuel System:
Carburetor (likely Mikuni VM series) disassembly, cleaning, adjustment, jetting, fuel pump (if applicable), fuel lines, and tank.
Ignition System:
CDI ignition, spark plug selection and gap, stator, coil, and troubleshooting.
Exhaust System:
Pipe and silencer maintenance and performance tuning considerations.
Suspension:
Front forks (likely conventional cartridge type) and rear monoshock (Monocross system) overhaul, fluid changes, seal replacement, and adjustment.
Brakes:
Front and rear hydraulic disc brake systems, caliper overhaul, master cylinder service, brake fluid type and bleeding procedures.
Electrical System:
Wiring diagrams, lighting, horn, battery maintenance, charging system, and component testing.
Cooling System:
Air-cooled engine, with emphasis on cylinder head fins and airflow.
Chassis And Frame:
Frame inspection, geometry, steering head bearing maintenance.
Wheels And Tires:
Tire pressure, sizes, spoke tension adjustment, wheel bearing service.
Controls:
Throttle, clutch, brake lever adjustments and cable maintenance.
Procedures Included
Maintenance:
Regular scheduled maintenance, cleaning, lubrication, adjustments, and inspections.
Repair:
Component-level repairs, part replacements, and reassembly of all major systems.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, guided by symptom analysis.
Rebuilds:
Detailed instructions for complete engine, transmission, and suspension rebuilds.
Disassembly Assembly:
Step-by-step guides for taking apart and putting together all motorcycle components.
Tuning:
Carburetor jetting, ignition timing adjustments (if applicable via CDI modifications), and suspension setup.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and chassis overhauls. Suitable for both home mechanics and professional technicians.
Diagnostics:
In-depth diagnostic flowcharts and symptom-to-cause analysis.
Specifications:
Includes all critical torque values, clearances, fluid capacities, and electrical resistances.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format) - widely compatible, searchable, and printable.
Searchability:
Likely text-searchable, allowing for quick access to specific topics.
Print Quality
Quality:
High resolution, designed for clear reproduction of diagrams and text when printed.
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Type:
Liquid-cooled, 2-stroke, single cylinder
Displacement:
249 cc
Bore X Stroke:
68.0 mm x 68.5 mm (typical for this generation)
Compression Ratio:
7.4:1 (approximate, typical for performance tuning)
Reed Valve System:
Yes
Cooling Method:
Liquid-cooled
Performance
Horsepower Claimed:
Approximately 45-50 HP (unconfirmed, but typical for the era)
Torque Claimed:
Not readily available, but substantial for its displacement.
Fuel System
Carburetor Type:
Mikuni VM34SS (typical)
Fuel Type:
Unleaded gasoline with 2-stroke oil mixture (e.g., 20:1 or 25:1 depending on oil and usage)
Fuel Capacity:
Approximately 2.5 Liters (0.7 Gallons)
🔧 Transmission
Standard
Type:
Constant-mesh, 6-speed sequential
Clutch Type:
Wet, multi-plate, cable-actuated
Gear Ratios:
Detailed in manual (specific ratios vary by model year and design).
Features
Transmission Oil Type:
Yamaha Gear Oil or equivalent API GL-4, SAE 10W-30 or 20W-40 transmission oil (refer to manual for precise specification).
📐 Dimensions
Exterior
Length:
Refer to manual (approx. 2100-2200 mm)
Width:
Refer to manual (approx. 800-850 mm)
Height:
Refer to manual (approx. 1250-1300 mm)
Weights
Dry Weight:
Approximately 97-100 kg (214-220 lbs)
Wet Weight:
Approximately 105-110 kg (231-243 lbs)
Wheels And Tires
Front Tire Size:
80/100-21 (typical)
Rear Tire Size:
100/90-18 or 110/90-18 (typical)
Wheelbase:
Refer to manual (approx. 1450-1470 mm)
Dimensions
Ground Clearance:
Refer to manual (approx. 300-350 mm)
🛡️ Safety Features
Ratings
Safety Classification:
Off-road competition motorcycle, not intended for street use. Safety relies on rider skill and proper maintenance.
Active Features
Braking Performance:
Designed for strong stopping power with hydraulic disc brakes.
Passive Features
Frame Construction:
Robust steel frame designed to withstand off-road stresses.
Impact ABSorption:
Suspension system designed for absorbing impacts and maintaining control.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Performance motocross bike, minimal electronics).
Engine Technology
Power Valve:
Likely featured Yamaha Power Valve System (YPVS) for improved power delivery across the rev range.
Ignition Type:
CDI (Capacitor Discharge Ignition)
🔧 Maintenance
Service Intervals
Oil Change Transmission:
Every 10-15 hours of operation or annually. Refer to manual for exact intervals.
Air Filter Cleaning:
After every few rides or as needed, depending on riding conditions.
Spark Plug Replacement:
Every 30-50 hours of operation or as per manual recommendations.
Top End Rebuild:
Typically every 50-100 hours for performance riding, or as indicated by compression loss.
Fluid Specifications
Engine Oil Premix:
High-quality 2-stroke motorcycle oil (e.g., Yamalube 2M or equivalent) mixed with unleaded gasoline at a ratio specified in the manual (commonly 20:1 or 25:1).
Transmission Oil:
Yamaha Gear Oil or equivalent API GL-4, SAE 10W-30 or 20W-40 (verify specific viscosity with manual).
Brake Fluid:
DOT 3 or DOT 4 recommended (verify specific type with manual).
Coolant:
Not applicable (air-cooled engine).
Known Issues
Common Wear Items:
Clutch plates, piston rings, carburetor jets, fork seals, wheel bearings, chain and sprockets.
Typical Failures:
Carburetor issues (gumming, jet clogging), worn reed valves, premature piston/ring wear if not properly maintained, suspension seal leaks.
Maintenance Tips
Carburetor Cleaning:
Regular cleaning and proper jetting are crucial for optimal performance and longevity.
2 Stroke Care:
Proper oil/fuel mixture and avoiding prolonged idling are key to preventing carbon buildup.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long and storied history in motorcycle racing and off-road performance, particularly with its two-stroke 'YZ' lineage dating back to the 1970s.
Model Evolution
Yz250 Evolution:
The YZ250 has undergone continuous development, with the 1987 model representing a significant iteration of Yamaha's successful 250cc two-stroke motocross platform. Key updates in this era included advancements in suspension technology (Monocross), chassis design, and engine performance tuning.
Production
Production Era:
The YZ250 model has been in continuous production since the mid-1970s, with the 1987 model being part of the third major generation of the YZ line.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Motocross Awards:
While specific awards for the 1987 YZ250 are not readily documented, the YZ series has historically been a dominant force in motocross racing, frequently winning championships at various levels.
Ratings
Performance Reviews:
Consistently reviewed as a potent and competitive machine in its class during its production era.
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