Mitsubishi Galant VR-4 1988 1989 1990 1991 1992-Complete Service Manual | Repair | Workshop Manual (67 MB)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant VR-4 Model Code: E39A (1st Gen VR-4) Years Covered: 1988, 1989, 1990, 1991, 1992 Codes Product Name: Mitsubishi Galant VR-4 1988 1989...

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标签: 1988 1989 1990 1991 1992 Car Cars Galant VR-4 Misc Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant VR-4

Model Code:

E39A (1st Gen VR-4)

Years Covered:

1988, 1989, 1990, 1991, 1992

Codes

Product Name:

Mitsubishi Galant VR-4 1988 1989 1990 1991 1992-Complete Service Manual | Repair | Workshop Manual

Product Description Short:

Mitsubishi Galant VR-4 1988-1992 Complete Service, Repair, Workshop Manual DOWNLOAD

👋 Introduction

Market Position

Segment:

Performance Sedan

Target Audience:

Enthusiasts, performance drivers, DIY mechanics, and professional technicians working on the Mitsubishi Galant VR-4.

Competitive Analysis

Competitors:

Subaru Legacy RS, Nissan Skyline GT-R (R32), Toyota Celica GT-Four, Ford Sierra Cosworth, Lancia Delta Integrale (in markets where available).

Key Features

Performance Focus:

The VR-4 was Mitsubishi's flagship performance model, featuring advanced technology for its time.

Unique Selling Points:

Advanced AWD system, potent turbocharged engine, four-wheel steering (optional on some early models, standard on later E39A), and sporty handling.

Manual Value

Essential Resource:

Crucial for proper maintenance, diagnosis, and repair of this complex performance vehicle.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language:

English

Format:

Page Count:

Estimated 1000+ pages (typical for full factory service manuals of this era, file size suggests substantial content)

Delivery Method:

Digital Download

File Size:

67 MB

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals, fuel injection, ignition system, turbocharging, exhaust, cooling system, engine control unit (ECU) diagnostics.

Drivetrain:

All-Wheel Drive (AWD) system, viscous coupling unit (VCU), transfer case, differentials (front and rear), driveshafts, CV joints.

Transmission:

Manual transmission (F5M33) and Automatic transmission (F4A51) specifications, disassembly, assembly, diagnostics, and repair procedures.

Suspension And Steering:

Front and rear suspension components (struts, control arms, bushings), power steering system, steering rack, wheel alignment specifications.

Brakes:

Hydraulic brake system, ABS (Anti-lock Braking System) components and operation, brake fluid specifications, rotor and pad replacement, bleeding procedures.

Electrical System:

Battery, charging system (alternator), starting system, lighting system, fuses, relays, wiring diagrams for all major circuits, sensors, and actuators.

Body And Chassis:

Body panel removal and installation, interior trim, doors, windows, mirrors, chassis lubrication points, structural components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling (where applicable).

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspection and replacement.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical faults, and mechanical problems, including the use of diagnostic trouble codes (DTCs).

Repair And Rebuild:

Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly for engine, transmission, suspension, brakes, and more.

Diagnostics:

Detailed procedures for diagnosing engine performance, electrical issues, and mechanical failures using factory diagnostic tools and methods.

Specifications:

Torque specifications for critical fasteners, clearances, fluid capacities, resistance values, and other essential technical data.

Technical Depth

Depth Level:

Comprehensive Factory Level (covering everything from basic maintenance to full engine and transmission rebuilds).

Wiring Diagrams:

Includes detailed, high-resolution wiring diagrams for all vehicle systems.

Special Tools:

Lists and diagrams for any special tools required for specific repair procedures.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable PDF, enabling quick information retrieval.

Printability:

Printable, allowing for physical copy creation.

Print Quality

Image Resolution:

High quality, ensuring clarity of diagrams, illustrations, and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

4G63 (DOHC Turbocharged)

Engine Type:

Inline 4-cylinder, 16-valve, DOHC, turbocharged, intercooled

Displacement:

2.0 Liters (1997 cc)

Performance

Horsepower Hp:

Approx. 205-240 hp (varies slightly by year and market)

Torque Lb Ft:

Approx. 203-240 lb-ft (varies slightly by year and market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), often with sequential injection

Fuel Type:

Unleaded Gasoline (Premium Recommended/Required)

Ignition System

Ignition Type:

Electronic ignition with distributor or distributorless ignition system (DIS) depending on year.

Turbocharging

Turbocharger Type:

Mitsubishi TD05H-14B or similar Garrett/Mitsubishi turbocharger

Engine Oil

Recommended Oil Viscosity:

10W-30 or 10W-40 (check specific manual for exact recommendation)

Oil Capacity Quarts:

Approx. 4.5 quarts (with filter change, verify in manual)

🔧 Transmission

Standard

Transmission Type Std:

5-speed Manual Transmission (F5M33)

Optional

Transmission Type Opt:

4-speed Automatic Transmission (F4A51)

Features

AWD System:

Full-time All-Wheel Drive (AWD) with viscous coupling center differential and optional Active Yaw Control (AYC) on later models.

Fluid Specs

Manual Transmission Fluid:

API GL-4 or GL-5 gear oil (check manual for specific viscosity and type, e.g., 75W-90)

Automatic Transmission Fluid:

DIA Queen ATF SP-II or equivalent (check manual for exact specification)

📐 Dimensions

Exterior

Length Inches:

Approx. 178.0 - 179.0 inches

Width Inches:

Approx. 68.9 inches

Height Inches:

Approx. 55.1 inches

Wheelbase Inches:

Approx. 100.4 inches

Weights

Curb Weight Lbs:

Approx. 3100 - 3300 lbs (varies by transmission and options)

Gross Vehicle Weight Rating Lbs:

Consult vehicle sticker or manual.

Wheels And Tires

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Standard Wheel Size:

15x6.5 inches or 16x6.5 inches (depending on trim/year)

Standard Tire Size:

205/60R15 or 205/55R16 (verify in manual)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Data from this era may not be directly comparable to modern standards. Consult specific VIN records if available.

Active Features

Anti-lock Braking System (ABS) standard on VR-4 models.

All-Wheel Drive provides enhanced traction and stability.

Four Wheel Steering:

Optional on some models, improving maneuverability and high-speed stability.

Passive Features

Airbags:

Driver-side airbag standard from 1990 onwards; passenger airbag optional or standard on later models. Verify specific year.

Seatbelts:

3-point front and rear seatbelts.

Chassis Construction:

Reinforced chassis and crumple zones typical for the era.

💡 Technology Features

Infotainment

Audio System:

Factory radio/cassette player, often with a CD player option on later models. Speaker systems varied by trim.

Climate Control:

Manual or automatic climate control systems depending on trim level.

Driver Assistance

Standard Anti-lock Braking System.

AWD Awc:

Advanced All-Wheel Drive system, with potential for Active Yaw Control (AYC) on select later models for enhanced handling.

Connectivity

Original Connectivity:

Limited to analog systems of the era; no modern Bluetooth or USB connectivity unless aftermarket installed.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 miles or 3-6 months (depending on driving conditions).

Air Filter Replacement:

Every 12,000-15,000 miles or 12 months.

Spark Plug Replacement:

Every 30,000-60,000 miles, depending on plug type (standard vs. iridium/platinum).

Timing Belt Replacement:

Critical interval, typically 60,000 miles or 5 years for the 4G63 engine. Failure can cause catastrophic engine damage.

Coolant Flush:

Every 24,000-30,000 miles or 24 months.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 (verify in manual).

Power Steering Fluid:

Mitsubishi/DIA QUEEN power steering fluid or DEXRON II/III ATF (verify in manual).

Coolant:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.

Known Issues

Turbocharger Wear:

Turbocharger seals can wear over time, leading to oil consumption and smoke.

Engine Seals And Gaskets:

Common for age-related leaks in valve cover gaskets, oil pan gaskets, and crankshaft seals.

Suspension Bushings:

Worn suspension bushings can cause clunking noises and affect handling.

Power Window Motors:

Can become slow or inoperative due to age and wear.

Rust:

Like many cars of this era, rust can be a significant issue, particularly in the rocker panels, wheel wells, and chassis components.

Maintenance Schedule Detail

Scheduled Maintenance:

The manual will provide a detailed schedule for 15k, 30k, 60k, and other mileage intervals, covering inspections and replacements.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors:

Mitsubishi has a history of producing robust and technologically advanced vehicles, particularly in performance and four-wheel drive applications.

Model Evolution

Galant Lineage:

The Galant VR-4 (E39A chassis) was the performance variant of the seventh-generation Mitsubishi Galant, introduced in 1987.

Vr4 Significance:

The VR-4 designation signified 'Viscous-Coupled Real-time 4-Wheel Drive,' highlighting its advanced drivetrain. It was a precursor to rally legends like the Lancer Evolution.

Production

Production Years:

The E39A Galant VR-4 was produced from late 1987 (for the 1988 model year) through 1992.

Generation Codes:

E39A (VR-4), E33A/E34A (non-turbo variants).

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

The Galant VR-4 was often praised for its sophisticated AWD system and powerful turbocharged engine, making it a significant player in the performance sedan market of its time.

Ratings

Automotive Press Reviews:

Contemporary reviews highlighted its handling and performance capabilities, often comparing it favorably to more established performance marques.

Certifications

Factory Certification:

This manual represents official factory documentation, ensuring the highest level of accuracy and technical detail.