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BMW 520i E34 Workshop Manual 1988 1989 1990 1991

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 5 Series Model Variant: 520i Chassis Code: E34 Production Years Covered: 1988, 1989, 1990, 1991 Codes Engine Codes: M20B20 (for earlier models/markets, though...
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BMW 520i E34 Workshop Manual 1988 1989 1990 1991
🏷️ Basic Information
Identification
Make:
BMW
Model:
5 Series
Model Variant:
520i
Chassis Code:
E34
Production Years Covered:
1988, 1989, 1990, 1991
Codes
Engine Codes:
M20B20 (for earlier models/markets, though the E34 predominantly featured the M50 series for the 520i in many key markets, this manual might also cover transitional M20 variants or specific regional M50 variations.
👋 Introduction
Market Position
E34 Generation Segment:
Mid-size executive sedan (often referred to as the 'Baby Shark' or 'Big Shark' by enthusiasts due to its distinct grille design compared to predecessors).
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi V8 Quattro, Jaguar XJ, Volvo 740/940 series, Lexus LS400 (later in the E34's life).
Key Features
E34 Selling Points:
Renowned BMW driving dynamics, robust build quality, sophisticated engineering for its era, availability of various engine options including inline-sixes known for smoothness and power delivery, comfortable ride, classic BMW design.
Manual Value Proposition
Target Audience:
BMW E34 owners, independent repair shops, DIY enthusiasts looking for in-depth technical information.
📋 Manual Details
Coverage Areas
Repair Coverage:
Comprehensive A-Z, Mechanical & Electrical
Page Count
Estimated Page Count:
Likely 800-1200+ pages (typical for a complete workshop manual of this era and scope)
Manual Type
Manual Classification:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
Printable (implying PDF or similar digital format)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel system (injection, sensors, pumps), ignition system (coils, DME control), exhaust system, emissions control systems.
Transmission Systems:
Manual transmission (clutch, gearbox, driveshafts), Automatic transmission (hydraulic control, torque converter, valve body, electronics - specify based on typical E34 options).
Chassis Systems:
Suspension (front struts, rear multi-link, shock absorbers, springs), steering system (power steering pump, rack and pinion, steering column), braking system (ABS, brake hydraulics, discs, pads, calipers).
Electrical Systems:
Wiring diagrams, fuse box layouts, lighting systems, starting and charging system, instrument cluster, HVAC controls, power windows/locks/mirrors, diagnostic connectors (OBD I), ECU functions.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seat adjustments, glass replacement, seals, bumpers.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flushes, brake fluid changes, belt inspections and replacement, tire rotations, battery checks.
Major Repairs:
Engine rebuilds (e.g., head gasket, valve seals), transmission overhaul, suspension component replacement (ball joints, control arms), brake system repairs (caliper rebuild, master cylinder replacement), fuel injector servicing, differential service.
Diagnostics And Troubleshooting:
Fault code interpretation (where applicable for OBD I), symptom-based troubleshooting guides, electrical system diagnostics (continuity, voltage checks), fuel pressure testing, ignition timing checks.
Special Procedures:
Timing belt replacement (if applicable to specific engine variant), calibration of sensors, bleeding of hydraulic systems, removal/installation of specific complex components.
Technical Depth
Diagnostic Complexity:
Advanced diagnostics including electrical tracing and component testing, not just basic checks.
Repair Scope:
Full vehicle repair, from minor adjustments to major overhauls and component replacements.
Detail Level:
Detailed step-by-step instructions with accompanying photographic or diagrammatic illustrations.
📊 Manual Specifications
File Format
Digital File Type:
Likely PDF (Printable, searchable text is a key feature)
Print Quality
Image Resolution:
High-resolution, allowing for clear viewing of diagrams and pictures.
Binding Type
Physical Binding:
N/A (as it's described as printable, implies digital original or a scanned reproduction)
⚙️ Engine Specifications
Primary Engine
Engine Model E34 520I:
Primarily BMW M50B20TU (2.0L Inline-6, Double VANOS for later models within this range, potentially M20B20 for very early production or specific markets, but M50 is dominant for this period).
Performance
Horsepower M50B20:
Approx. 150 PS (148 hp; 110 kW) at 5,900 rpm (figures may vary slightly by market and specific engine variant within the early E34 lifecycle).
Torque M50B20:
Approx. 190 Nm (140 lb-ft) at 4,200 rpm (figures may vary).
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI) with multi-point injection (MPI).
Engine Details
Bore Stroke M50B20:
80.0 mm x 66.0 mm
Compression Ratio M50B20:
10.0:1
Engine Layout:
Inline 6-cylinder, DOHC (Double Overhead Camshafts), 24 valves.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission (e.g., Getrag 260/5)
Optional
Optional Transmission Type:
4-speed Automatic Transmission (e.g., ZF 4HP-22)
Features
Automatic Transmission Control:
Electronic Control Unit (ECU) for shift logic, offering comfort and sport modes on some variants.
📐 Dimensions
Exterior
Length:
Approx. 4,720 mm (185.8 in)
Width:
Approx. 1,751 mm (68.9 in)
Height:
Approx. 1,412 mm (55.6 in)
Weights
Curb Weight Approx:
1,500 - 1,600 kg (3,307 - 3,527 lb), depending on transmission and options.
🛡️ Safety Features
Ratings
Crash Test Era Standards:
Designed to meet European and North American safety standards of the late 1980s/early 1990s. Specific official ratings from NCAP for this era are less common than modern tests.
Active Features
Active Safety Systems:
Optional Anti-lock Braking System (ABS), advanced chassis tuning for stability, power-assisted steering.
Passive Features
Passive Safety Features:
Reinforced passenger cell, crumple zones, driver's airbag (often optional or standard on later models/specific markets), seatbelt pre-tensioners (on some models).
💡 Technology Features
Infotainment
Audio System:
Factory radio cassette player, optional CD changer, upgraded speaker systems available.
Driver Assistance
Early Driver Aids:
Cruise control, parking sensors (Park Distance Control - PDC) introduced later in the E34 lifecycle or on higher trims.
Connectivity
Connectivity Options:
Limited by era. Typically involved basic phone integration if optioned with a car phone system.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 10,000 - 15,000 km (6,000 - 9,000 miles) or 12 months, whichever comes first, depending on driving conditions and oil type used.
Spark Plug Replacement Interval:
Typically every 40,000 - 60,000 km (25,000 - 37,000 miles) for standard plugs, or longer for platinum/iridium plugs if fitted.
Fluid Specifications
Engine Oil Specification:
API SG/SH, ACEA A2/A3; Viscosity: 5W-30, 5W-40, 10W-40, 10W-50 depending on climate. BMW Longlife-98 or similar synthetic recommended.
Coolant Specification:
Ethylene glycol based coolant, mixed 50/50 with distilled water. BMW Part No. 83 51 9 400 327 (or equivalent from reputable brands like Prestone or Castrol).
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Fluid Manual:
Gear oil API GL-4 or GL-5, SAE 75W-90 or 80W-90. BMW MTF LT-2 for later variants if applicable.
Transmission Fluid Automatic:
ATF Dexron III or equivalent (e.g., ZF Lifeguardfluid 5 for ZF 4HP-22 applications).
Known Issues
Common E34 Issues:
Cooling system component degradation (radiator, hoses, water pump), VANOS seal failure (on M50 engines), oil pan gasket leaks, valve cover gasket leaks, OVP relay failure (power supply issues), ABS sensor failures, fuel pump issues, door seal degradation, seized sunroof mechanisms.
📚 Vehicle History
Brand Heritage
Bmw Sedan Legacy:
The 5 Series E34 continued BMW's legacy of building driver-focused, well-engineered executive sedans that balanced comfort with sporty performance.
Model Evolution
E34 Generation Period:
Introduced in 1987 (for model year 1988) and produced until 1996. This manual covers the initial phase of the E34's lifecycle.
Production
Manufacturing Locations:
Primary production in Dingolfing, Germany. Assembly also occurred in other locations for specific markets.
🏆 Awards & Recognition
Recognitions
E34 Contemporary Acclaim:
Consistently praised by automotive journalists for its blend of luxury, performance, and engineering. Often featured on 'best car' lists of its time, though specific 'awards' might be more general for the 5 Series line.
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