🏷️ Basic Information

Make:

Jeep

Model:

Cherokee

Chassis Code:

XJ

Product Name:

1988-1989, 1993-1995 Jeep Cherokee XJ Service Repair Workshop Manual

👋 Introduction

Segment:

Compact SUV / Sport Utility Vehicle

Target Audience:

Enthusiasts, professional mechanics, and DIY owners seeking in-depth repair and maintenance knowledge.

Key Competitors Era:

Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder.

Platform Strength:

Renowned for its robust unibody construction (a pioneering feature in its class), capable four-wheel-drive systems, and off-road prowess.

Manual Value Proposition:

Provides factory-level diagnostic and repair information, essential for maintaining these durable and long-lasting vehicles.

📋 Manual Details

Applicable Years:

1988, 1989, 1993, 1994, 1995

Regions Covered:

North America (likely, based on Jeep market)

Estimated Page Count:

Varies by specific manual edition, but factory service manuals of this era typically range from 1500-3000+ pages.

Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Likely printed or digital (PDF) based on description.

📖 Manual Coverage

Engine:

Comprehensive coverage of all engines offered during the specified years, including diagnostics, repair, overhaul, and specifications.

Transmission:

Detailed repair and overhaul procedures for both manual and automatic transmissions, including torque specifications and fluid requirements.

Drivetrain:

Covers transfer cases (e.g., NP231, NP242), differentials (front and rear), axle shafts, and drive shafts.

Suspension:

Front and rear suspension systems, including leaf springs, coil springs, shock absorbers, control arms, and bushings.

Steering:

Power steering system components, steering column, steering gear/rack and pinion, and wheel alignment procedures.

Brakes:

Front and rear brake systems (disc and drum), ABS (if equipped), hydraulic lines, calipers, master cylinder, and parking brake.

Electrical System:

Complete wiring diagrams, fuse/relay locations, charging system (alternator, battery), starting system, lighting, instruments, and accessories.

Cooling System:

Radiator, fan, water pump, thermostat, hoses, and coolant specifications.

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and evaporative emissions control system.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, and pipes.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant handling, and troubleshooting.

Body And Frame:

Body panel removal/installation, interior trim, glass, doors, hoods, tailgates, and frame alignment.

Chassis:

Detailed torque specifications, lubrication points, and component replacement procedures for the entire chassis.

Routine Maintenance:

Oil changes, fluid checks and replacements, filter replacements, tire rotations, and general inspection procedures.

Troubleshooting:

Systematic diagnostic procedures for identifying and resolving common and uncommon issues across all vehicle systems.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation, from minor adjustments to major overhauls.

Rebuild Instructions:

Detailed guidance for rebuilding major components like engines, transmissions, and differentials.

Wiring Diagrams:

Comprehensive, often color-coded, wiring schematics for all electrical circuits.

Specifications Data:

All necessary technical specifications, including torque values, clearances, fluid capacities, and electrical tolerances.

Diagnostic Techniques:

Advanced diagnostic strategies, including testing methods for various sensors, actuators, and control modules.

Special Tools:

Identification and usage of specialized tools required for specific repair or diagnostic procedures.

Engine Overhaul:

Complete engine disassembly, inspection, machining recommendations, and reassembly for both gasoline and diesel variants.

Transmission Overhaul:

Detailed breakdown and reassembly of automatic and manual transmissions, including clutch pack identification and hydraulic circuit testing.

📊 Manual Specifications

Digital Format:

Searchable PDF with bookmark navigation for easy access to sections.

Diagram Quality:

High-resolution diagrams and illustrations, often described as 'top quality' and clear.

Printed Format:

Professional binding (e.g., spiral-bound, perfect bound) for durability and ease of use in a workshop environment.

Printed Format:

Durable paper stock resistant to shop fluids and wear.

⚙️ Engine Specifications

Engine Options:

2.5L AMC I4 (Tech 4), 4.0L AMC I6 (High Output)

4.0L Engine Hp:

Approximately 173-190 hp (depending on specific year and tune)

4.0L Engine Torque:

Approximately 220-255 lb-ft (depending on specific year and tune)

2.5L Engine Hp:

Approximately 118-121 hp

2.5L Engine Torque:

Approximately 135-140 lb-ft

Fuel Delivery:

Multi-point fuel injection (MPI) for both engine variants.

ECU Type:

Chrysler/Jeep controllers (e.g., Jecc system)

🔧 Transmission

Manual Transmission Options:

Getrag 238 (4-speed) or AX-5 (5-speed) for 2.5L; AX-15 (5-speed) for 4.0L.

Automatic Transmission Options:

Chrysler A904 (3-speed) or A500/42RH (4-speed electronically controlled overdrive).

Transfer Case Options:

Command-Trac (Part-time, 2WD/4WD High/Low) NP231; Selec-Trac (Full-time, 2WD/4WD Full-time/4WD High/4WD Low) NP242.

📐 Dimensions

Wheelbase:

101.4 inches (2576 mm)

Length:

Approximately 169.9 inches (4315 mm)

Width:

Approximately 70.1 inches (1781 mm)

Height:

Approximately 63.7 inches (1618 mm)

Curb Weight:

Ranges from approximately 3100-3600 lbs (1400-1630 kg) depending on configuration.

🛡️ Safety Features

NHTSA Ratings:

Information for this era is less standardized than modern testing. The XJ was designed with a strong emphasis on occupant protection for its time.

ABS:

Anti-lock Braking System (ABS) available as an option on some models, particularly later years.

Seat Belts:

Three-point front seat belts, lap belts in rear.

Rollover Protection:

Unibody construction provided a rigid structure for improved crashworthiness compared to body-on-frame SUVs of the time.

💡 Technology Features

Audio System:

Factory AM/FM radio with cassette player, optional CD player in later models. Speaker options varied by trim.

Dashboard Design:

The 1993 facelift introduced a significantly redesigned dashboard with improved ergonomics and integrated gauge cluster.

Cruise Control:

Available as an option on most trim levels.

Trailer Towing:

Wiring provisions for trailer brakes and lighting were often part of optional towing packages.

🔧 Maintenance

Oil Change Interval:

Typically 3,000 miles or 3 months, but the manual will specify based on engine and oil type.

Transmission Fluid Change:

Every 30,000-60,000 miles depending on transmission type and usage, manual will provide exact intervals.

Coolant Flush:

Every 30,000 miles or 2-3 years.

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 for 4.0L; 10W-30 for 2.5L. Manual will confirm exact viscosity and API rating.

Automatic Transmission Fluid:

ATF+3 or ATF+4 (for later production 42RH variants), or Dexron II/III. Manual is critical for correct fluid.

Coolant Type:

Ethylene Glycol based antifreeze (green coolant), 50/50 mix with distilled water.

Brake Fluid:

DOT 3 brake fluid.

Common Xj Issues Covered:

Head gasket leaks (4.0L), cooling system issues (radiator, water pump), exhaust manifold cracks (4.0L), TPS (Throttle Position Sensor) failures, O2 sensor issues, interior trim wear, transfer case linkage wear.

Manual Coverage Of Issues:

The manual will provide diagnostic procedures and repair steps for all common failure points.

📚 Vehicle History

Jeep Legacy:

Jeep's reputation for off-road capability and ruggedness, originating from its military heritage.

First Generation Xj:

Introduced in 1984, the XJ was revolutionary for its unibody construction, setting it apart from traditional body-on-frame SUVs.

Updates In Covered Years:

The period 1988-1995 saw refinements in engines (introduction of the 4.0L High Output), interior features, and minor styling tweaks. The 1993 model year marked a significant facelift with a new dashboard and improved ergonomics.

Production Period Xj:

1984-2001 (North America), longer in other markets.

Manufacturing Locations:

Primary assembly in Toledo, Ohio, USA.

🏆 Awards & Recognition

Off Road Acclaim:

Consistently praised in automotive media for its off-road capability and durability, often winning 'best off-roader' awards in its class during its production run.

Value For Money:

Recognized for its strong value proposition as a capable and relatively affordable SUV.