BMW 316 E30 Service Repair Workshop Manual 1988-1991

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E30 Model Variant: 316 Production Years Covered: 1988-1991 👋 Introduction Market Position Vehicle Segment: Compact executive car, known for...

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标签: 1988 1989 1990 1991 316 BMW Car Cars E30 Misc

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Description

🏷️ Basic Information

Identification

Make:

Model:

3 Series

Chassis Code:

Model Variant:

Production Years Covered:

1988-1991

👋 Introduction

Market Position

Vehicle Segment:

Compact executive car, known for sporty handling and build quality.

Target Audience:

Enthusiasts, DIY mechanics, and professional workshops maintaining the E30 generation BMWs.

Competitive Analysis

Competitors:

Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Ford Sierra.

Key Features

Design Philosophy:

Driver-focused, balanced chassis, robust engineering, and timeless styling.

Manual Value Proposition:

Offers comprehensive and accurate repair information to keep these classic BMWs running optimally, differentiating from incomplete or low-quality alternatives.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Digital (likely PDF, implied by online sales platform)

Completeness:

Complete, no missing pages

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of the M40B16 engine, including diagnostics, repair, and overhaul procedures.

Fuel System:

Bosch L-Jetronic fuel injection system, fuel pump, injectors, fuel pressure regulator, and fuel tank servicing.

Ignition System:

Electronic ignition system, coil, distributor (if applicable for specific markets/builds), spark plugs, and timing adjustments.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant types, and troubleshooting overheating issues.

Exhaust System:

Exhaust manifolds, catalytic converter (where applicable), mufflers, and pipe replacement.

Transmission Manual:

Getrag 260 5-speed manual transmission: clutch operation, gearbox disassembly, assembly, and fluid specifications.

Transmission Automatic:

ZF 4HP22 4-speed automatic transmission (optional): torque converter, valve body, planetary gearsets, and fluid service.

Drivetrain:

Rear-wheel drive system, driveshaft, universal joints, differential, and axle shafts.

Suspension:

Front MacPherson struts, rear semi-trailing arms, bushings, shock absorbers, springs, and alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, and troubleshooting.

Brakes Front:

Ventilated disc brakes, calipers, brake pads, rotors, and hydraulic lines.

Brakes Rear:

Solid disc brakes (or drum brakes on some early E30 316 models), calipers, brake pads, rotors, and parking brake system.

Electrical System:

12-volt electrical system, battery, alternator, starter motor, wiring diagrams, fuses, relays, and lighting.

Bodywork Exterior:

Body panel removal and installation, door mechanisms, hood, trunk, bumpers, and trim.

Bodywork Interior:

Dashboard removal, seats, interior trim panels, headliner, and carpeting.

HVAC:

Heating and ventilation system, blower motor, heater core, and air conditioning components (if equipped).

Procedures Included

Maintenance Routine:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.

Engine Repair:

Engine removal and installation, cylinder head gasket replacement, piston and ring inspection/replacement, valve adjustments.

Transmission Overhaul:

Complete disassembly and reassembly of manual and automatic transmissions.

Brake System Repair:

Brake pad and rotor replacement, brake caliper overhaul, brake line replacement, bleeding the brake system.

Suspension Replacement:

Replacement of struts, shock absorbers, control arms, bushings, and ball joints.

Electrical Troubleshooting:

Diagnosis and repair of common electrical faults using wiring diagrams and diagnostic procedures.

Body Repair:

Procedures for body panel alignment, dent removal, rust repair, and component replacement.

Diagnostic Troubleshooting:

Systematic approach to diagnosing common problems, including specific fault codes (if applicable).

Technical Depth

Depth:

Comprehensive, covering routine maintenance, troubleshooting, and complete mechanical and electrical overhauls.

Diagnostic Tools:

Mentions diagnostic procedures that would utilize basic tools like multimeters, compression testers, and timing lights.

Repair Instructions:

Step-by-step instructions with torque specifications, special tool requirements, and critical assembly points.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF; designed for easy digital access, searchability, and printing of specific sections.

Print Quality

Image Resolution:

Assumed to be high-resolution for clear diagrams and text, critical for accurate repair.

Binding Type

Digital Availability:

Downloadable; no physical binding.

Paper Type

Digital Content:

Contains detailed text descriptions, exploded diagrams, wiring schematics, and troubleshooting flowcharts.

⚙️ Engine Specifications

Primary Engine

Engine Code:

M40B16

Engine Type:

Inline 4-cylinder, SOHC (Single Overhead Camshaft)

Displacement:

1.6 Liters (1596 cc)

Bore X Stroke:

84.0 mm x 71.0 mm

Compression Ratio:

8.5:1 (typical for M40B16)

Performance

Horsepower:

75 hp (55 kW) @ 5300 rpm (DIN)

Torque:

120 Nm (89 lb-ft) @ 3250 rpm (DIN)

Fuel System

Fuel Delivery:

Bosch Motronic ML4.1 or LE-Jetronic fuel injection

Fuel Type:

Unleaded gasoline, 91-95 RON

Cooling System

Cooling Medium:

Water/Antifreeze mixture

Engine Management

Engine Control Unit:

Bosch Motronic

🔧 Transmission

Standard

Transmission Type:

Getrag 260 5-speed manual

Optional

Transmission Type:

ZF 4HP22 4-speed automatic (e.g., 'Automatic Getriebe')

Features

Clutch Type:

Hydraulically operated single dry plate clutch

Fluid Specifications

Manual Transmission Fluid:

BMW MTF LT-2 or equivalent (e.g., API GL-4, SAE 75W-90)

Automatic Transmission Fluid:

Dexron II (or equivalent approved ATF)

📐 Dimensions

Exterior

Body Styles Available:

2-door Sedan (Coupe), 4-door Sedan, Convertible, Touring (Wagon - less common for 316)

Length:

Approx. 4325 mm (170.3 in) for sedan variants

Width:

Approx. 1680 mm (66.1 in)

Height:

Approx. 1380 mm (54.3 in) for sedan variants

Wheelbase:

Approx. 2570 mm (101.2 in)

Weights

Curb Weight:

Approx. 1150-1250 kg (2535-2756 lbs), depending on body style and equipment

🛡️ Safety Features

Ratings

Crash Test Performance:

E30 chassis generally performed well for its era, though specific ratings for the 316 variant may vary by region and testing body. Designed with a focus on occupant safety for the time.

Active Features

Optional Anti-lock Braking System (ABS) available on some models.

Passive Features

Seatbelts:

Three-point inertia-reel seatbelts for front and rear occupants.

Body Structure:

Reinforced safety cage, crumple zones, and side-impact protection beams.

💡 Technology Features

Infotainment

Audio System:

Basic factory radio with AM/FM and cassette player, often with optional amplifier or upgraded speaker systems.

Driver Assistance

Cruise Control:

Optional cruise control system available on higher trim levels or as an aftermarket addition.

Connectivity

Connectivity Features:

Limited by modern standards; primarily focused on the core driving experience rather than advanced connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, depending on driving conditions and oil used.

Spark Plug Replacement:

Recommended every 20,000-30,000 km (12,000-18,000 miles) for standard plugs.

Timing Belt Replacement:

For the M40 engine, timing belt replacement is critical, usually every 50,000-70,000 km (30,000-45,000 miles) or 4 years due to risk of catastrophic failure if it breaks.

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 15W-40 or 10W-40 (check manual for specific viscosity recommendations based on climate).

Coolant Type:

BMW Blue coolant or equivalent G11 specification, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

M40 Engine:

Potential issues include timing chain tensioner wear (on M43, but related issues on M40 timing belt system), rocker arm wear, and valve stem seal deterioration leading to oil consumption.

E30 Chassis:

Rust is a common concern, particularly around wheel arches, sills, and shock tower mounts. Worn suspension bushings and aged rubber components are also frequent maintenance items.

Electrical Gremlins:

Aging wiring harnesses, failing relays, and corrosion in connectors can lead to intermittent electrical issues.

📚 Vehicle History

Brand Heritage

Bmw Legacy:

BMW's reputation for building sporty, well-engineered driver's cars with a focus on handling and performance.

Model Evolution

E30 Introduction:

The E30 generation succeeded the E21 and was produced from 1982 to 1994. It is renowned for its balanced chassis and driving dynamics.

E30 316 Positioning:

The 316 served as the entry-level model in many markets, offering BMW quality and driving experience at a more accessible price point, often featuring the M10 or later M40 engine.

Production

Manufacturing Locations:

Primarily Germany, with some assembly in other international locations.

Production Volume:

The E30 platform was a commercial success, with over 2.3 million units produced across all variants.

🏆 Awards & Recognition

Recognitions

Automotive Press:

The E30 generation consistently received praise from automotive journalists for its exceptional handling, build quality, and driver engagement.

Industry Standing:

Widely considered one of the best driver's cars of its era and a highly desirable modern classic.