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BMW 535 535i 1988-1991 Service Repair Manual

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$16.99
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Basic Information Identification Make: BMW Model: 535i Chassis Code: E34 Production Years Covered By Manual: 1988, 1989, 1990, 1991 Introduction Market Position Segment: Executive Luxury Sedan Competitive Analysis Competitors: Mercedes-Benz...
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BMW 535 535i 1988-1991 Service Repair Manual
Basic Information
Identification
Make: BMW
Model: 535i
Chassis Code: E34
Production Years Covered By Manual: 1988, 1989, 1990, 1991
Introduction
Market Position
Segment: Executive Luxury Sedan
Competitive Analysis
Competitors: Mercedes-Benz W124 E-Class, Audi V8 Quattro, Lexus LS 400 (later models)
Key Features Vehicle
Performance Orientation: Blend of luxury, comfort, and BMW's renowned driving dynamics
Key Features Manual
Value Proposition: Empowers owners and technicians with the official factory repair procedures, crucial for maintaining the performance and longevity of a premium vehicle.
Manual Details
Coverage Areas
General Coverage: Comprehensive service and repair
Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, Exhaust System, Body, Interior
Page Count
Estimated Pages: 1500+
Manual Type
Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Complete overhaul, component testing, diagnostics, timing, seals, gaskets
Engine Management And Emissions: Fuel injection (Motronic), ignition system, sensors, actuators, emission control systems, OBD-I diagnostics
Transmission Manual: Overhaul, clutch, gearbox components, shifting mechanisms, fluid specifications
Transmission Automatic: Overhaul, hydraulic control, torque converter, electronic control (if applicable), fluid specifications
Drivetrain: Driveshafts, CV joints, differential, rear axle assembly
Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment procedures
Steering: Power steering system, steering rack, tie rods, steering column, troubleshooting
Brakes: Hydraulic system, ABS (if equipped), brake fluid, calipers, rotors, pads, bleeding procedures, parking brake
Electrical System: Wiring diagrams, component locations, fuses, relays, battery, charging system, starting system, lighting, accessories
Climate Control: HVAC system, A/C compressor, blower motor, heater core, refrigerant, diagnostics
Body And Interior: Body panels, doors, windows, locks, seats, trim, sound deadening
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections
Troubleshooting: Diagnostic procedures, symptom analysis, fault code interpretation (OBD-I)
Repair And Rebuild: Component-level repair and complete overhaul of major systems
Diagnostics: Detailed diagnostic flowcharts and electrical schematics
Adjustment: Valve adjustments, idle speed, parking brake adjustment
Technical Depth
Depth: Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Specificity: Includes torque specifications, special tool requirements, clear step-by-step instructions
Manual Specifications
File Format
Format: PDF
Searchable: Yes (text-based PDF)
Print Quality
Quality: High-resolution, suitable for printing individual pages or sections
Binding Type
Binding: N/A (Digital PDF)
Paper Type
Paper Type: N/A (Digital PDF)
Engine Specifications
Primary Engine
Engine Code: M30B35
Engine Type: Inline 6-Cylinder, SOHC
Displacement: 3.430 cc (3.4 Liters)
Performance
Horsepower: 208 hp @ 5,700 rpm (approx.)
Torque: 225 lb-ft @ 4,000 rpm (approx.)
Fuel System
Fuel Delivery: Bosch Motronic Electronic Fuel Injection
Fuel Type: Unleaded Premium Gasoline
Cooling System
Coolant Capacity: Approx. 10.5 Liters (11.1 US Quarts)
Ignition System
Ignition Type: Electronic Ignition (BMW Ignition System)
Transmission
Standard
Transmission Type: Getrag 260 5-Speed Manual Transmission
Optional
Transmission Type: ZF 4HP22 4-Speed Automatic Transmission
Features
Automatic Transmission Control: Hydraulic control with electronic influence (depending on exact model year and options)
Fluid Specifications Automatic
Fluid Type: BMW ATF D-II (or equivalent DEXRON II/III)
Fluid Capacity Automatic
Capacity: Approx. 8.0 Liters (for complete refill)
Dimensions
Exterior
Length: 4,720 mm (185.8 in)
Width: 1,750 mm (68.9 in)
Height: 1,410 mm (55.5 in)
Weights
Curb Weight: Approx. 1,600-1,700 kg (3,527-3,748 lbs)
Wheels And Tires
Standard Wheel Size: 15-inch Alloy
Standard Tire Size: 205/65VR15
Bolt Pattern: 5x120 mm
Safety Features
Ratings
Federal Safety Standards: Compliant with US Federal Motor Vehicle Safety Standards (FMVSS) of the era
Active Features
ABS: Anti-lock Braking System (ABS) standard on most models
Passive Features
Airbags: Driver's side airbag standard from later years of this generation (check specific VIN)
Seatbelts: Three-point inertia-reel seatbelts front and rear
Body Structure: Reinforced safety cage, crumple zones
Technology Features
Infotainment
Radio System: Factory cassette or optional CD player with AM/FM radio
Speaker System: Multi-speaker system, potentially with amplifier
Driver Assistance
Cruise Control: Standard cruise control system
Climate Control Features
Automatic Climate Control: Optional automatic climate control (ECC - Electronic Climate Control)
Comfort Features
Seat Adjustment: Power adjustable front seats with memory function (optional)
Maintenance
Service Intervals Oil
Oil Change Interval: Typically every 7,500-10,000 miles or 12 months, whichever comes first (refer to manual for exact spec)
Service Intervals Filters
Air Filter Replacement: Check every 15,000 miles, replace as needed (refer to manual)
Fuel Filter Replacement: Recommended every 30,000 miles
Fluid Specifications
Engine Oil Type: BMW High Performance Synthetic SAE 5W-30 or 10W-30 (API SH or higher)
Engine Oil Capacity: Approx. 5.5 Liters (5.8 US Quarts) with filter
Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based, with corrosion inhibitors)
Brake Fluid Type: DOT 3 or DOT 4
Known Issues
Cooling System: Plastic coolant expansion tanks can become brittle and crack; water pump seals can fail.
Fuel System: Fuel pump and fuel level sender unit can fail. Clogged fuel injectors.
Electrical System: Wiring harness insulation breakdown (especially around engine bay), alternator failures, window regulator issues.
Suspension: Front control arm bushings wear out; rear subframe bushings can degrade.
Engine M30: Head gasket leaks can occur, particularly if overheated. Oil pan gasket leaks are common. Timing chain guides can wear over time.
Vehicle History
Brand Heritage
Bmw Philosophy: Sporty sophistication, driver-focused engineering, performance
Model Evolution
E34 Introduction: The E34 generation replaced the E28 5 Series and was produced from 1987 (for the 1988 model year) to 1996.
E34 Design: Featured a more aerodynamic and modern design penned by Paul Bracq, building on BMW's signature styling cues.
Production
Manufacturing Location: Germany
Awards & Recognition
Recognitions
Automotive Press: Consistently praised by automotive journalists for its build quality, handling, and luxurious interior.
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