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Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control module (PCM)
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Transmission:
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Manual transmission (F5M33, F5M33-1, W5M33), Automatic transmission (F4A21, F4A22, F4A23)
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Drivetrain:
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Front-wheel drive (FWD), All-wheel drive (AWD) systems, drive shafts, differentials
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Chassis:
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Suspension (front struts, rear multi-link), steering system (rack and pinion), wheel bearings, alignment specifications
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Brakes:
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Front disc brakes, rear drum or disc brakes, hydraulic system, parking brake
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Electrical System:
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Battery, charging system (alternator), starting system (starter motor), lighting, instrumentation, wiring diagrams, fuses, relays, body control modules
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HVAC:
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Heating, Ventilation, and Air Conditioning (HVAC) system components and service
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Body And Interior:
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Body panels, doors, windows, seats, interior trim, exterior trim, glass, seals
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Procedures Included
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Routine Maintenance:
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Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
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Engine Repair:
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Engine overhaul, cylinder head removal and installation, piston and connecting rod service, crankshaft service, camshaft service, timing belt/chain replacement
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Transmission Repair:
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Transmission overhaul, clutch replacement, torque converter service, gear selection diagnostics
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Brake System Repair:
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Brake pad/shoe replacement, rotor/drum resurfacing or replacement, caliper/wheel cylinder service, brake line replacement, bleeding procedures
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Suspension And Steering:
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Shock absorber/strut replacement, ball joint service, tie rod end replacement, power steering pump and rack service
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Electrical Diagnostics:
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Troubleshooting electrical circuits, component testing, wiring harness repair, diagnostic trouble codes (DTCs)
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Fuel System Service:
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Fuel injector cleaning, fuel pump replacement, fuel filter replacement, fuel pressure testing
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Ignition System Service:
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Spark plug and wire replacement, distributor service (if applicable), ignition coil testing
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Cooling System Service:
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Radiator service, water pump replacement, thermostat replacement, coolant flush and refill
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Air Conditioning Service:
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Refrigerant charging, component replacement, leak detection
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Body Repair:
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Panel replacement, door alignment, glass replacement
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Technical Depth
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Depth Level:
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Comprehensive - from basic maintenance to major overhauls and diagnostics
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Diagnostic Capabilities:
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Detailed diagnostic procedures, troubleshooting flowcharts, symptom-based diagnostics
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Torque Specifications:
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Extensive torque specifications for all critical fasteners
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Wiring Diagrams:
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Complete, detailed electrical wiring diagrams for all systems
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Engine Specifications
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Primary Engine
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Engine 1 (G63B):
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2.0L SOHC Inline-4 (1997cc)
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Engine 2 (4G63):
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2.0L DOHC Turbocharged Inline-4 (1997cc) - GSR/VR-4 models
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Engine 3 (6A12):
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2.0L V6 SOHC/DOHC (1998cc) - Available on later models
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Engine 4 (6G71):
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2.5L V6 SOHC (2497cc) - VR-4 models
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Performance
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Horsepower (2.0L Sohc):
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Approximately 105-120 hp
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Horsepower (2.0L Turbo DOHc):
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Approximately 190-200 hp
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Horsepower (2.0L V6):
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Approximately 140-150 hp (SOHC), 170-180 hp (DOHC)
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Horsepower (2.5L V6):
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Approximately 195-205 hp
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Torque (2.0L Sohc):
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Approximately 120-130 lb-ft
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Torque (2.0L Turbo DOHc):
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Approximately 195-200 lb-ft
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Torque (2.5L V6):
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Approximately 200-210 lb-ft
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Fuel System
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Fuel Delivery:
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Electronic Fuel Injection (EFI)
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Fuel Type:
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Unleaded Gasoline
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Octane Rating:
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87 or higher recommended (premium for turbo/V6 models)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Every 3,750 - 5,000 miles or 6 months, whichever comes first (check manual for specific engine)
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Engine Oil Filter Replacement:
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With every oil change
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Air Filter Replacement:
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Every 15,000 - 30,000 miles or as needed
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Spark Plug Replacement:
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Every 30,000 - 60,000 miles (depending on plug type)
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Timing Belt Replacement:
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Every 60,000 - 90,000 miles or 5-7 years (critical for interference engines like 4G63)
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Coolant Flush:
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Every 30,000 - 50,000 miles or 2-4 years
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Fluid Specifications
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Engine Oil Type:
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API SG or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for specific viscosity based on temperature)
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Engine Oil Capacity:
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Approx. 4.0 - 5.0 quarts (with filter, varies by engine)
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Coolant Type:
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Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water
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Brake Fluid Type:
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DOT 3 or DOT 4 brake fluid
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Known Issues
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Engine Mounts:
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Wear and tear leading to vibration
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Timing Belt Tensioner:
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Potential failure on some engines, leading to belt jump or breakage
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Rust:
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Common issue in older vehicles, particularly around wheel wells, rocker panels, and underbody
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Fuel Injectors:
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Clogging or failure over time
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Automatic Transmission:
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Slipping or delayed engagement in higher mileage units
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