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BMW 7 Series 735iL 1988-1994 Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: BMW Model: 7 Series Sub Model: 735iL Model Years Covered: 1988-1994 Codes Chassis Code: E32 👋 Introduction Market Position Segment: Full-size Luxury Sedan Target Audience:...
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BMW 7 Series 735iL 1988-1994 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Sub Model:
735iL
Model Years Covered:
1988-1994
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Target Audience:
Discerning buyers prioritizing comfort, performance, and advanced engineering
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class, Lexus LS, Jaguar XJ
Key Features
Vehicle Strengths:
Refined ride, powerful engine, sophisticated technology for its era, exceptional build quality
Manual Value Proposition:
Empowers owners and independent mechanics with factory-level diagnostic and repair information, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Primary Focus:
Comprehensive Service and Repair
Engine Coverage:
3.5L Inline-6 (M30B35)
Transmission Coverage:
4-speed Automatic (Getrag/ZF) & 5-speed Manual (Getrag)
Electrical System:
Full Wiring Diagrams, ECU Diagnostics, Component Testing
Body And Chassis:
Body Panels, Frame, Suspension, Steering, Brakes
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Official Factory Service Manual
Content Level:
Professional Technician Level
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, tuning, lubrication, cooling, fuel delivery, exhaust
Engine Management:
Motronic engine management system (M1.2/M1.3), sensor diagnostics, actuator testing, idle control
Transmission:
Automatic and Manual transmission overhaul, maintenance, clutch systems, torque converter
Suspension And Steering:
Front and rear suspension components, strut replacement, power steering system repair, alignment specifications
Brakes:
ABS system diagnostics and repair, hydraulic system, brake pad and rotor replacement, parking brake
Electrical:
Starter, alternator, battery, lighting systems, climate control electronics, power windows, central locking
Bodywork And Interior:
Panel removal, door mechanisms, interior trim, convertible top operation (if applicable), rust repair guidance
Heating Ventilation And Air Conditioning:
HVAC system diagnosis, refrigerant handling, blower motor, climate control module
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug servicing, belt tensioning, fluid checks and top-offs
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon issues
Repair Procedures:
Detailed instructions for component replacement and overhaul
Diagnostic Procedures:
On-board diagnostics (OBD) interpretation, fault code reading and clearing
Wiring Diagrams:
Complete, detailed electrical schematics for all vehicle systems
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic routines for engine management, ABS, and other electronic systems
Rebuild Procedures:
Complete engine and transmission rebuild instructions
Special Tools:
Identification and usage of BMW-specific special tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (text-based)
Printable:
Yes
Print Quality
Image Resolution:
High (suitable for detailed diagrams)
Binding Type
Physical Format Equivalent:
Comb-bound or Spiral-bound (for ease of use in a workshop environment)
Paper Type
Physical Format Equivalent:
Durable, coated paper suitable for workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B35
Configuration:
Inline 6-cylinder, DOHC
Displacement:
3.430 cc (3.5 Liters)
Bore X Stroke:
92 mm x 86 mm
Compression Ratio:
8.0:1 or 10.0:1 (depending on market/specific tune)
Performance
Horsepower:
208 hp @ 5700 rpm (approximate, may vary slightly by market)
Torque:
305 Nm (225 lb-ft) @ 4000 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Delivery:
Bosch Motronic fuel injection (M1.2/M1.3)
Fuel Type:
Unleaded Gasoline (Premium)
Ignition System:
Distributorless ignition (DIS) or single ignition coil with distributor (early models)
🔧 Transmission
Standard
Type:
4-Speed Automatic (ZF 4HP22)
Optional
Type:
5-Speed Manual (Getrag 265)
Features
Automatic Modes:
Standard, Sport, Economy modes
Manual Clutch:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Automatic Transmission Fluid:
BMW ATF LT-3 (or equivalent like Dexron III/Mercon)
Manual Transmission Fluid:
GL-4 Hypoid Gear Oil (e.g., 75W-90)
📐 Dimensions
Exterior
Length:
5024 mm (197.8 in)
Width:
1800 mm (70.9 in)
Height:
1400 mm (55.1 in)
Wheelbase:
2974 mm (117.1 in)
Weights
Curb Weight:
1700 - 1850 kg (3750 - 4080 lbs, depending on equipment)
🛡️ Safety Features
Ratings
Crash Test Era:
Prior to standardized global NCAP testing, safety was based on internal BMW standards and real-world data.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC (Automatic Stability Control) on later models
Passive Features
Airbags:
Driver airbag standard from mid-cycle refresh; Passenger airbag optional/standard on later models
Seatbelts:
Pre-tensioning front seatbelts
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
High-fidelity sound system, often with premium brands like Nakamichi or Harman Kardon in later models.
Navigation:
Optional early generation navigation system (e.g., on-board computer with map display).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Assist:
Optional rear parking sensors (Park Distance Control) on later models.
Connectivity
Phone Integration:
Optional integrated car phone systems in later models.
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 - 15,000 km (6,000 - 10,000 miles) or annually, whichever comes first.
Coolant Flush:
Every 2-3 years or 40,000 - 60,000 km (25,000 - 37,000 miles)
Spark Plugs:
Every 40,000 - 60,000 km (25,000 - 37,000 miles), depending on plug type
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Capacity:
6.5 Liters (approx. 6.9 US quarts) with filter
Engine Oil Viscosity:
10W-40 or 15W-50 (depending on climate), meeting BMW Longlife-98 specifications (e.g., Castrol GTX)
Coolant Type:
BMW Blue coolant (Glysantin G48) or equivalent ethylene glycol-based antifreeze
Power Steering Fluid:
BMW Power Steering Fluid (P/N 81 22 9 407 306) or Pentosin CHF 11S
Known Issues
Cooling System:
Cracking plastic radiator end tanks, water pump leaks, thermostat housing leaks.
Fuel System:
Clogged fuel injectors, failing fuel pump relay, cracked fuel lines.
Electrical System:
Wiring harness degradation (especially in engine bay), headlight leveling system issues, faulty door lock actuators.
Suspension:
Worn control arm bushings, sagging front springs, premature strut wear.
Exhaust:
Corrosion on exhaust manifold, catalytic converter failure.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Sheer Driving Pleasure, engineering excellence, focus on driver engagement and build quality.
Model Evolution
E32 Introduction:
Introduced in 1986 as the successor to the E23 7 Series, setting new benchmarks in luxury, technology, and design.
Mid Cycle Refresh:
Facelifted in 1991 with updated styling, interior enhancements, and powertrain revisions, including the introduction of the V8 engines.
Production
Production Years:
1986-1994
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive press for its engineering, ride comfort, and driving dynamics, establishing BMW's reputation in the luxury segment.
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