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BMW 740i 740iL 1988-1994 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Generation: E32 Production Years Covered: 1988-1994 Codes Chassis Code: E32 👋 Introduction Market Position Segment: Full-size Luxury Sedan Era Standing:...
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BMW 740i 740iL 1988-1994 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
740i / 740iL
Generation:
E32
Production Years Covered:
1988-1994
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Segment:
Full-size Luxury Sedan
Era Standing:
Flagship model, representing BMW's pinnacle of engineering and luxury for its time
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ, Cadillac DeVille
Key Features Of Vehicle
V8 Engine:
Introduction of the M60 V8 engine marked a significant step for BMW's powertrain offerings in this class.
Luxury Appointments:
Advanced comfort features, high-quality materials, and sophisticated design for its time.
Key Features Of Manual
Target Audience:
Professional mechanics and dedicated DIY enthusiasts looking for in-depth repair information.
Value Proposition:
Essential resource for maintaining and repairing the complex systems of the E32 7 Series.
📋 Manual Details
Coverage Areas
Countries Of Sale:
Global (primarily North America and Europe)
Page Count
Estimated Page Count:
800-1200 (typical for full service manuals of this era)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF) / Likely print reproduction
📖 Manual Coverage
Systems Covered
Engine:
V8 M60B40 Engine (4.0L)
Transmission:
5-speed Automatic (e.g., ZF 5HP30)
Drivetrain:
Rear Wheel Drive (RWD)
Suspension:
Independent Front and Rear Suspension, Self-Leveling Rear Suspension (SLS) option
Brakes:
Front ventilated discs, Rear discs, ABS (Anti-lock Braking System)
Electrical:
Complete Electrical System Schematics, ECU, Sensors, Lighting, Power Accessories
Fuel System:
Electronic Fuel Injection (EFI), Fuel Pump, Injectors, Fuel Pressure Regulator
Cooling System:
Radiator, Thermostat, Water Pump, Coolant Hoses, Fan Clutch
Exhaust System:
Catalytic Converters, Mufflers, Exhaust Manifolds
Body And Chassis:
Body Panels, Doors, Bumpers, Frame Structure, Corrosion Protection
Interior:
Dashboard, Upholstery, Climate Control, Seating, Trim Components
HVAC:
Air Conditioning, Heating, Ventilation, Automatic Climate Control (ECC)
Steering:
Power Steering System, Steering Column, Steering Rack
Wheels And Tires:
Wheel Specifications, Tire Sizes, Alignment Procedures
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and top-offs
Engine Repair:
Engine removal/installation, cylinder head repair, piston/ring replacement, timing chain service
Transmission Service:
Fluid and filter changes, internal component inspection and repair, transmission removal/installation
Brake System Repair:
Brake pad/rotor replacement, caliper overhaul, brake line bleeding, ABS component diagnostics
Suspension And Steering Repair:
Shock absorber/strut replacement, ball joint service, control arm replacement, power steering pump repair
Electrical Diagnostics:
Troubleshooting wiring harnesses, sensor testing, ECU diagnostics, starter and alternator service
Climate Control Repair:
Refrigerant servicing, compressor replacement, heater core replacement, blower motor repair
Bodywork And Trim:
Panel alignment, glass replacement, interior trim component removal/installation
Troubleshooting Guides:
Systematic diagnostic procedures for common and uncommon faults
Technical Depth
Depth:
Comprehensive: from basic maintenance to complete engine and transmission rebuilds, and complex electrical diagnostics
📊 Manual Specifications
File Format
Digital File Type:
PDF
Searchability:
Likely fully searchable text (if a good quality digital scan)
Print Quality
Print Quality Recommendation:
High resolution for diagrams and schematics
Binding Type
Binding Type For Print:
Coil-bound or perfect-bound for durability in a workshop environment
Paper Type
Paper Type For Print:
Durable, matte-finish paper to reduce glare and withstand shop conditions
⚙️ Engine Specifications
Primary Engine
Engine Code:
M60B40
Configuration:
4.0L V8 SOHC (later M60 engines featured DOHC)
Displacement:
3982 cc (4.0 Liters)
Performance
Horsepower:
Approx. 282 hp @ 5800 rpm
Torque:
Approx. 295 lb-ft @ 4500 rpm
Fuel System
Induction:
Sequential Multi-Point Fuel Injection (ME Motronic)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Components
Timing Drive:
Timing Chain (Nikasil cylinder liners on early M60s, later replaced with Alusil)
🔧 Transmission
Standard
Transmission Type:
5-speed Automatic Transmission
Transmission Model:
ZF 5HP30
Optional
Manual Option:
No manual transmission option available for the 740i/iL in these years.
Features
Electronic Control:
Electronic control for shift points and transmission behavior.
📐 Dimensions
Exterior
Wheelbase 740I:
117.4 inches (2982 mm)
Wheelbase 740Il:
120.9 inches (3071 mm)
Length 740I:
196.9 inches (5002 mm)
Length 740Il:
200.4 inches (5090 mm)
Weights
Curb Weight 740I:
Approx. 4034 lbs (1830 kg)
Curb Weight 740Il:
Approx. 4233 lbs (1920 kg)
🛡️ Safety Features
Ratings
NHTSA Rating:
Data not readily available for this era, but designed to high safety standards of the time.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Automatic Stability Control (ASC) available on later models, though not universally standard.
Passive Features
Airbags:
Driver and passenger front airbags were optional or standard depending on the specific year and market.
Body Structure:
Reinforced safety cage, crumple zones
💡 Technology Features
Infotainment
Head Unit:
BMW Bavaria C Business or Professional cassette/radio units, often with CD changer option.
Display:
LCD display for radio information and climate control. Onboard computer (OBC) often integrated.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Park Distance Control (PDC) was an option on later E32 models.
Connectivity
Phone Integration:
Optional integrated cellular telephone systems were available, a cutting-edge feature for the time.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 miles or 6-12 months, depending on driving conditions and oil used.
Coolant Flush:
Every 2 years or 30,000 miles.
Transmission Fluid Change:
Recommended every 30,000-50,000 miles (BMW recommended 'lifetime' for some fluids, but independent research suggests regular changes are beneficial).
Spark Plugs:
Approx. 30,000-60,000 miles depending on plug type (copper vs. platinum).
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40, API SJ or higher, BMW LL-98 specification recommended. (Check manual for exact specification.)
Coolant:
BMW Blue Ethylene Glycol Coolant mixed with distilled water (50/50 ratio).
Transmission Fluid:
Pentosin ATF1 or ZF Lifeguardfluid 5 (Dexron III compatible but specific fluid preferred).
Brake Fluid:
DOT 4
Known Issues
Nikasil Liners:
Early M60 engines with Nikasil cylinder liners were susceptible to wear from sulfuric compounds in fuel. Later engines used Alusil.
Cooling System:
Plastic coolant expansion tanks can become brittle and crack. Water pump failures are also noted.
Vanos Unit:
While the M60 did not have VANOS, the successor M62 did. The M60's complexity still required careful maintenance.
Window Regulators:
Common issue with power window regulators failing.
Door Handles:
Exterior door handle mechanisms can fail.
Headlight Leveling:
Automatic headlight leveling system can be prone to failure.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW's reputation for engineering excellence, performance, and luxury driving dynamics.
Model Evolution
E32 Introduction:
The E32 generation was introduced in 1986, replacing the E23. The 740i and 740iL were key models in this generation, particularly with the introduction of the V8 engine.
M60 Engine Introduction:
The M60 engine marked BMW's return to V8 production after a hiatus, showcasing advanced technology for its time.
Production
Manufacturing Location:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
Consistently praised by automotive journalists for its refined ride, powerful V8 engine, and sophisticated design.
Car And Driver:
Frequently appeared on Car and Driver's Ten Best lists during its production years, often highlighting its V8 power and handling.
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