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BMW 740i 740iL 1988-1994 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 740i / 740iL Model Code: E38 Production Years Covered By Manual: 1988, 1989, 1990, 1991, 1992, 1993, 1994 Codes Engine Codes: M60B40 (for...
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BMW 740i 740iL 1988-1994 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
740i / 740iL
Model Code:
E38
Production Years Covered By Manual:
1988, 1989, 1990, 1991, 1992, 1993, 1994
Codes
Engine Codes:
M60B40 (for 740i), M60B40 (for 740iL, typically longer wheelbase variant)
👋 Introduction
Market Position
Market Segment:
Full-size luxury sedan, known for its blend of performance, comfort, and advanced technology for its era.
Competitive Analysis
Competitors:
Mercedes-Benz S-Class, Lexus LS, Jaguar XJ, Audi A8.
Key Features
Chassis Design:
E38 chassis, representing BMW's flagship sedan, known for its sophisticated engineering and driver-focused dynamics.
Design Philosophy:
The E38 generation marked a shift towards a more aerodynamic and elegantly sculpted design compared to its predecessor (E32).
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Download PDF
Page Count
Page Count:
Hundreds of pages (specific count often varies by edition, but implies comprehensive coverage)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system.
Engine Electrical:
Ignition system, fuel injection system (Bosch Motronic), sensors, actuators, ECU diagnosis and troubleshooting.
Transmission:
Automatic transmission (ZF 5HP30), diagnosis, repair procedures, fluid specifications, torque converter.
Drivetrain:
Driveshafts, differential, axle shafts, wheel bearings.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering rack, linkages, pump, fluid specifications, troubleshooting.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), disc brake systems (front and rear), brake pads, rotors, calipers, master cylinder, bleeding procedures.
Electrical System:
Battery, charging system, starter, lighting systems, power windows, power locks, mirrors, seats, HVAC controls, instrument cluster, wiring diagrams.
Body And Chassis:
Body panel repair, door mechanisms, trunk, hood, bumpers, glass, seals, interior trim removal and installation.
HVAC:
Heating, Ventilation, and Air Conditioning system, components, troubleshooting, refrigerant handling (R134a or R12 depending on early/late production).
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, evaporative emissions control (EVAP).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, component testing.
Repair:
Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical component replacement, body panel repair.
Diagnostics:
On-board diagnostics (OBD-I), diagnostic connector locations, specific BMW diagnostic tools and procedures.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive factory-level repair and diagnostic information, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Print Quality:
High-resolution scans suitable for printing.
Binding Type
Binding Type:
Not applicable for digital download.
Paper Type
Paper Type:
Not applicable for digital download.
Completeness
Manual Completeness:
Complete official factory service repair manual, covering all aspects of vehicle maintenance and repair for the specified models and years.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, DOHC, 4 valves per cylinder
Engine Displacement:
4.0 Liters (3982 cc)
Bore X Stroke:
89.0 mm x 80.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower:
282 hp @ 5800 rpm (approximate)
Torque:
295 lb-ft @ 4500 rpm (approximate)
Fuel System
Fuel Delivery:
Bosch Motronic M3.3 Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Type:
5-Speed Automatic
Transmission Model:
ZF 5HP30
Optional
Optional Transmission:
Manual transmission was generally not offered on the 740i/iL in North America during this period, though some international markets might have had options.
Features
Transmission Features:
Electronic control, adaptive shift programs, sport mode.
Fluid Specifications
Transmission Fluid Type:
BMW ATF LT3 (or equivalent DEXRON III/MERCON compatible fluid where specified).
📐 Dimensions
Exterior
Wheelbase 740I:
117.7 inches (2992 mm)
Wheelbase 740Il:
124.3 inches (3157 mm)
Length 740I:
196.2 inches (4983 mm)
Length 740Il:
202.8 inches (5151 mm)
Weights
Curb Weight 740I:
4,200 - 4,300 lbs (approximate)
Curb Weight 740Il:
4,300 - 4,400 lbs (approximate)
Gross Vehicle Weight Rating:
Varies by model, typically around 5,200 - 5,300 lbs
🛡️ Safety Features
Ratings
Safety Ratings:
Specific crash test ratings (NHTSA, IIHS) for these model years may be limited or not directly comparable to modern standards. The E38 was designed with robust safety features for its time.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (ASC+T).
Passive Features
Passive Safety Features:
Dual front airbags, reinforced safety cage, crumple zones, side-impact protection in doors (depending on specific build).
💡 Technology Features
Infotainment
Infotainment System:
Early iterations of BMW's Professional Radio/Navigation system (CCC equivalent precursor), CD player, cassette player, often with an optional premium sound system (e.g., Harman Kardon).
Driver Assistance
Driver Assistance:
Cruise control, optional Park Distance Control (PDC), limited driver assistance features compared to modern vehicles.
Connectivity
Connectivity Features:
Basic connectivity primarily through the radio and optional on-board computer. No integrated Bluetooth or USB ports in early models.
Comfort Features
Comfort Features:
Dual-zone automatic climate control, power-adjustable front seats with memory, heated seats, optional orthopedic seats, power tilt/telescopic steering wheel, rain-sensing wipers (later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 7,500 - 10,000 miles or 12 months, whichever comes first, using BMW-approved synthetic oil.
Coolant Flush Interval:
Every 2 years or 30,000 miles.
Transmission Fluid Service:
While 'lifetime' fluid was often cited, it is highly recommended to change at 50,000 - 75,000 mile intervals for optimal transmission longevity.
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or LL-01 FE approved synthetic oil, typically SAE 0W-30, 5W-30, or 5W-40 depending on climate.
Coolant Specification:
BMW Blue Antifreeze/Coolant (G48), typically a 50/50 mix with distilled water.
Brake Fluid Specification:
DOT 4 High Performance Brake Fluid.
Known Issues
Common Issues Engine:
Coolant expansion tank leaks, VANOS (Variable Valve Timing) seal wear, oil leaks from valve cover gaskets and oil pan gasket, ignition coil failures, spark plug well oil contamination.
Common Issues Transmission:
Mechatronic sleeve leaks (less common on early ZF), torque converter shudder, potential transmission control module issues.
Common Issues Electrical:
Power window regulator failures, headlight leveling system issues, ABS sensor failures, door handle microswitches, pixelation on instrument cluster displays.
Common Issues Suspension:
Worn control arm bushings, worn shock absorbers, front suspension clunks.
Part Numbers
Oil Filter Example:
Mann-Filter HU 832 x, Mahle OX 38 D, or BMW OE part 11 42 1 741 447.
Air Filter Example:
Mann-Filter C 35 145, Mahle LX 185, or BMW OE part 13 72 1 730 977.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's commitment to 'The Ultimate Driving Machine' is evident in the E38's balance of luxury and dynamic performance.
Model Evolution
E38 Introduction:
The E38 generation of the 7 Series was introduced in 1994 as a successor to the E32. The 740i and 740iL models were key to its lineup, featuring the potent M60 V8 engine.
Production
Production Period:
1994-2001 (E38 generation). This manual specifically covers the earlier years of this generation.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver typically listed the 7 Series in its '10Best' lists during this era for its technological advancements and driving dynamics.
Ratings
Reliability Ratings:
Consumer reliability ratings for these specific years and models can be mixed due to their complexity. Maintenance is key to reliability.
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