Engine Mechanical:
Complete overhaul, component testing, diagnostics, rebuild procedures
Engine Control System:
ECM diagnostics, sensor testing, actuator control, emission control system integration
Fuel System:
Fuel injection system, fuel pump, injectors, pressure regulator, fuel tank service
Emission Control:
Catalytic converter, EGR system, EVAP system, O2 sensors, troubleshooting emission faults
Intake Exhaust Cooling:
Intake manifold, exhaust manifolds, cooling system, radiator, water pump, thermostat, fan clutch
Lubrication System:
Oil pump, oil filter, oil pan, lubrication passages, oil pressure diagnostics
Ignition Starting Charging:
Ignition system, spark plugs, coils, distributor (if applicable), starter motor, alternator, battery, charging system diagnostics
Automatic Transmission:
Service, repair, overhaul, diagnostics, fluid service, torque converter
Manual Transmission:
Service, repair, overhaul, diagnostics, clutch service
Drivetrain Axles:
Transfer case (if applicable), drive shafts, U-joints, axles, CV joints, differential service and repair
Suspension Steering:
Front and rear suspension components, ball joints, control arms, struts, shocks, springs, steering column, power steering system, tie rods, alignment specifications
Wheels Tires:
Tire and wheel specifications, rotation, balancing, TPMS (if applicable)
Brake System:
Hydraulic system, master cylinder, brake lines, calipers, wheel cylinders, brake pads, rotors, drums, parking brake system, ABS diagnostics and repair
Climate Control:
Air conditioning system (R-134a or R-12), heater core, blower motor, controls, refrigerant handling, leak detection
Restraint Systems:
Seat belts, supplemental restraint system (SRS) / airbags (diagnostics, replacement, calibration if applicable), seat belt pretensioners
Cruise Control:
Operation, diagnostics, actuator and cable service
Wipers Washers:
Wiper motor, linkages, washer pump, nozzles
Door Locks Security:
Door mechanisms, lock actuators, keyless entry system (if equipped), anti-theft system (if equipped), engine immobilizer
Instrumentation Gauges:
Instrument cluster, gauges, warning lights, speed sensor, tachometer
Audio Visual:
Radio, speakers, antenna, any factory-installed entertainment systems
Lighting Exterior:
Headlights, taillights, turn signals, fog lights, interior lighting
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, mirrors, trim
Body Interior:
Seats, upholstery, dashboard, door panels, headliner, carpeting, interior trim
Electrical System:
Wiring diagrams, component testing, fuses, relays, body control module (BCM) if applicable, multiplex communication (if applicable)
Multiplex Can Communication:
Diagnostics and troubleshooting for any multiplexed or CAN-based communication systems (likely basic for this era).
Diagnostic Procedures:
Troubleshooting charts, fault code interpretation, component testing procedures
Repair Procedures:
Step-by-step instructions for all major and minor repairs
Maintenance Procedures:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication
Component Replacement:
Detailed instructions for replacing all major and minor components
Rebuild Procedures:
Comprehensive instructions for engine, transmission, and differential rebuilds
Depth Of Information:
Factory-level, highly detailed, technician-specific
Diagrams Illustrations:
Included throughout for clarity and precision
Wiring Schematics:
Complete electrical wiring diagrams for all systems
Specifications Tolerances:
All necessary torque values, clearances, and performance specifications
Oil Change Interval:
Typically 3,000 - 5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for exact intervals).
Service Intervals Filters
Oil Filter Replacement:
Replace with oil change.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles (refer to manual).
Fuel Filter Replacement:
Typically every 30,000 - 50,000 miles, depending on fuel quality and engine type (refer to manual).
Fluid Specifications Engine Oil
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 (refer to manual for specific engine and temperature range).
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) for V6 engines with filter change (refer to manual for exact capacity).
Fluid Specifications Coolant
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Consult manual for specific GM specification (e.g., Type I or Type II).
Fluid Specifications Transmission
Automatic Transmission Fluid Type:
Dexron II or Dexron III compatible ATF (Automatic Transmission Fluid). Check manual for specific fluid requirements.
Fluid Specifications Brakes
Brake Fluid Type:
DOT 3 brake fluid.
Fluid Specifications Power Steering
Power Steering Fluid Type:
GM Power Steering Fluid or Dexron compatible ATF (check manual).
Common Engine Issues:
Intake manifold gasket leaks (especially on 3.1L), timing chain wear (on some V6s), oil leaks, spark plug blow-out (on some older designs).
Common Transmission Issues:
Transmission fluid leaks, solenoid failures in electronically controlled units (4T60-E), torque converter shudder.
Common Electrical Issues:
Faulty window motors, power lock actuators, dashboard warning lights, sensor failures (e.g., MAF, TPS, O2 sensors).
Common Suspension Steering Issues:
Worn ball joints and tie rod ends, sagging springs, power steering pump whine or leaks.
Common Cooling System Issues:
Leaking coolant hoses, failed water pump, thermostat sticking.