🏷️ Basic Information

Make:

Peugeot

Model:

405

Generation:

1st Generation

Chassis Codes:

Type 155

👋 Introduction

Segment:

Compact Executive / Mid-size Family Car

Key Competitors:

Ford Sierra, Volkswagen Passat, Opel Vectra/Vauxhall Cavalier, Renault 21, Fiat Croma

Design Philosophy:

Emphasis on comfort, ride quality, and aerodynamic styling, penned by Giugiaro

Manual Advantage:

Provides factory-level repair and maintenance information in an accessible digital format, saving costs compared to physical manuals or dealership services

📋 Manual Details

Applicable Years:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997

Regions Covered:

Global (Europe, North America, etc.)

Estimated Pages:

1000+

Type:

Workshop Service and Repair Manual

Language:

English

Delivery Format:

PDF (Digital Download)

📖 Manual Coverage

Engine Systems:

Engine mechanicals, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling, fuel injection, ignition, engine management

Transmission Systems:

Manual and Automatic Transmissions, clutch, gearbox, differentials, drive axles, shifting mechanisms

Brakes:

Hydraulic system, master cylinder, brake boosters, ABS (if equipped), disc brakes, drum brakes, parking brake

Suspension Steering:

Front suspension (McPherson struts, wishbones), rear suspension (torsion beam, trailing arms), shock absorbers, springs, steering rack, power steering system

Electrical Systems:

Battery, charging system, starter motor, lighting, wipers, horn, power windows, central locking, dashboard instrumentation, fuses, relays, ECUs

Fuel Exhaust Emission:

Fuel tank, fuel pump, fuel lines, carburetors (early models), fuel injection systems (MPI, DI), exhaust manifolds, catalytic converter, emissions control systems (EGR, EVAP)

Heating Ac Body:

HVAC system components, refrigerant circuits, body panels, doors, windows, interior trim, seats, bumpers, body repair procedures

Maintenance Tasks:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection and replacement, brake pad/shoe replacement, tire rotation

Repair Tasks:

Engine rebuilds, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component diagnosis and replacement, body panel repair and alignment

Diagnostic Procedures:

Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, fuel system pressure testing, ignition timing verification, compression testing

Technical Data:

Torque specifications, clearances, adjustments, alignment settings, wiring diagrams, diagnostic charts

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

📊 Manual Specifications

Digital Format:

PDF

Printability:

High-resolution, suitable for printing sections or the entire manual

Binding:

N/A (Digital Download)

Paper Recommendation:

N/A (Digital Download) - Recommend durable paper for printed copies

⚙️ Engine Specifications

Engine Families:

XU (petrol), XD (diesel), PRV V6 (later models)

Petrol Engine Options:

1.6L (XU5), 1.8L (XU7), 2.0L (XU9, XU10), 2.0L Turbo (XU10J2TE), 2.9L V6 (PSA PRV)

Diesel Engine Options:

1.9L (XD2C, XUD7, XUD9, XUD9TE)

Horsepower Range:

60 hp (1.9D) to 150 hp (2.0 Turbo), 170 hp (V6)

Fuel Delivery:

Carburetor (early 1.6L) and Multi-Point Fuel Injection (MPI) for most petrol engines; Diesel Injection (Direct Injection - DI)

🔧 Transmission

Manual Transmission:

5-speed manual transaxle

Automatic Transmission:

3-speed or 4-speed automatic transaxle

Drive Layout:

Front-wheel drive (FWD)

📐 Dimensions

Body Styles:

4-door Sedan, 5-door Hatchback, 5-door Station Wagon (Break)

Curb Weight Range:

Approx. 1100 kg - 1400 kg (depending on engine and body style)

🛡️ Safety Features

Crash Test Performance:

Variable by region and specific test, generally considered competitive for its era. Euro NCAP tests were not standard during initial production.

Braking Systems:

Front ventilated discs, rear discs or drums. ABS available on higher trims and later models.

Restraints:

Seat belts (front pre-tensioners on later models), airbags optional or standard on higher trims.

💡 Technology Features

Audio System:

Factory-fitted radio/cassette players, optional CD changers on later models. Speaker configurations varied by trim.

Cruise Control:

Available as an option on higher trim levels and larger engine variants.

Central Locking Power Windows:

Available on most models, often as standard on higher trims. Can be a source of electrical issues.

🔧 Maintenance

Oil Change Interval:

Typically 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, depending on oil type and driving conditions.

Timing Belt Replacement:

Crucial for XU engines; typically every 60,000 miles (96,000 km) or 4-5 years. Refer to manual for specific engine codes.

Engine Oil:

API SG/SH, ACEA A2/A3. Viscosity typically 10W-40 or 5W-40. Consult manual for precise specification based on climate.

Coolant:

Peugeot specific or equivalent OAT/HOAT antifreeze, typically a 50/50 mix with distilled water. Capacity varies by engine, approx. 5-7 liters.

Brake Fluid:

DOT 3 or DOT 4. Should be flushed and replaced every 2 years.

Transmission Fluid Manual:

API GL-4, SAE 75W-80 or 75W-90. Capacity approx. 2.5 liters.

Transmission Fluid Automatic:

ES-M2C166-H or equivalent Dexron III. Capacity approx. 3-4 liters for a drain and fill.

Common Problems:

Timing belt failure (if not replaced), cooling system leaks (radiator, hoses), electrical gremlins (especially window motors, central locking), suspension wear (ball joints, bushings), exhaust system corrosion, gearbox synchromesh wear (manual).

📚 Vehicle History

Peugeot Legacy:

Peugeot has a long history of producing reliable and well-engineered vehicles, known for comfort and handling.

Design Influence:

The 405 was a significant model, designed by Pininfarina and critically acclaimed for its styling and driving dynamics.

Production Period:

1987 - 1997 (Europe), extended production in other regions

Manufacturing Locations:

France (Sochaux), UK (Ryton), Egypt, Iran, Poland, Argentina

🏆 Awards & Recognition

European Car Of The Year Nominee:

Shortlisted for European Car of the Year in 1988.

What Car Rating 1988:

Awarded 'Best Family Car' by What Car? magazine in 1988.