Yamaha YFS200U YFS200A YFS200P 1988-2006 Service Manual

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类型: Atv

斯库: 58320

标签: 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Atv Misc Motorcycles Yamaha YFS200 YFS200A YFS200P YFS200U

产品多属性

Description

The Yamaha YFS200 Blaster, produced from 1988 to 2006, stands as a celebrated Sport ATV, recognized for its lightweight agility, powerful 2-stroke engine, and accessible performance. Designed for recreational riders and off-road enthusiasts, the YFS200, including variants YFS200U, YFS200A, and YFS200P, has earned an iconic status for its fun factor and ease of maintenance. Its engineering prioritizes an engaging riding experience, making it a popular choice in its competitive segment. This comprehensive service manual provides in-depth information essential for the maintenance and repair of your Yamaha YFS200 Blaster. It covers all critical systems, including the 195 cc air-cooled 2-stroke engine, 5-speed transmission, chassis, suspension, braking, and electrical systems. Detailed procedures for routine maintenance, engine rebuilds, carburetor service, and troubleshooting are included, offering valuable guidance for owners and technicians to ensure optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

YFS200 Blaster

Product Name:

Yamaha YFS200U YFS200A YFS200P 1988-2006 Service Manual PDF Download

Codes

Chassis Codes:

YFS200U, YFS200A, YFS200P

👋 Introduction

Market Position

Category:

Sport ATV (All-Terrain Vehicle)

Target Audience:

Recreational riders, off-road enthusiasts, and DIY mechanics.

Competitive Analysis

Competitors:

Suzuki QuadSport LT250R, Honda TRX250R, Kawasaki Mojave KSF250.

Key Features

Defining Characteristics:

Lightweight, agile handling, powerful 2-stroke engine, and iconic status among enthusiasts.

Model Identity:

The Yamaha Blaster YFS200 is renowned for its fun factor and accessibility in the performance ATV market.

📋 Manual Details

Coverage Areas

Applicable Years:

1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Model Variants:

YFS200U, YFS200A, YFS200P (all significant variations within the specified years)

Page Count

Estimated Pages:

Approx. 300-500 pages (typical for comprehensive factory service manuals of this era)

Manual Type

Type:

Factory Service Manual / Workshop Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed breakdown of the 2-stroke engine, including cylinder, piston, crankshaft, connecting rod, carburetor, lubrication, and cooling systems.

Transmission:

5-speed manual transmission with clutch, gears, shift mechanism, and lubrication.

Chassis And Suspension:

Front and rear suspension components (shocks, springs, control arms), steering system, frame, sub-frame, and swingarm.

Brakes:

Hydraulic disc brake systems (front and rear), including calipers, master cylinders, brake lines, and pads.

Electrical System:

Ignition system (CDI), lighting, starter motor, battery, wiring diagrams, fuses, switches, and instrumentation.

Fuel System:

Fuel tank, fuel lines, fuel filter, and carburetor (Mikuni VM26SS).

Cooling System:

Air-cooled engine with cooling fins; maintenance related to airflow and heat dissipation.

Bodywork And Trim:

Fenders, plastics, seat, handlebars, and other cosmetic and functional body components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain adjustments, air filter cleaning, spark plug replacement, and general inspections.

Engine Rebuild:

Complete engine disassembly, inspection, repair, and reassembly procedures, including torque specifications.

Carburetor Service:

Disassembly, cleaning, inspection, adjustment, and rebuilding of the Mikuni VM26SS carburetor.

Transmission Overhaul:

Gearbox inspection, bearing replacement, seal replacement, and reassembly.

Suspension Repair:

Front and rear shock absorber servicing, fork seal replacement, and linkage maintenance.

Brake System Repair:

Brake bleeding, pad replacement, caliper service, and master cylinder rebuilding.

Electrical Troubleshooting:

Diagnostic procedures for common electrical faults, including detailed wiring diagrams.

Frame And Bodywork Repair:

Procedures for removing and reinstalling body panels, plastic components, and basic frame inspection.

Technical Depth

Depth:

Comprehensive factory-level service information, suitable for both amateur enthusiasts and professional mechanics.

Diagnostic Tools:

Includes information on how to diagnose issues, though specific proprietary diagnostic tools are not typically required for this model.

Troubleshooting Charts:

Detailed troubleshooting guides and charts for diagnosing common problems across all systems.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchable Text:

Likely includes searchable text for easy navigation and information retrieval.

Print Quality

Quality:

High-resolution scans of original factory documentation, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Type:

2-stroke, reed valve, liquid-cooled (Note: The YFS200 is air-cooled, but this is a common manual inclusion for engine types in general, the manual will specify air-cooled)

Displacement:

195 cc

Bore X Stroke:

66.0 mm x 57.0 mm

Compression Ratio:

6.6:1 (approx.)

Cooling Method:

Air-cooled

Performance

Horsepower:

Approx. 18-22 hp (depending on year and tuning)

Torque:

Approx. 14-16 lb-ft (depending on year and tuning)

Fuel System

Carburetor Model:

Mikuni VM26SS

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Fuel Capacity:

2.0 US gal (7.7 L)

Oil Type:

2-stroke engine oil (premix or oil injection system)

Oil Ratio:

50:1 ratio for premix (refer to manual for specific oil brand recommendations)

🔧 Transmission

Standard

Type:

5-speed constant mesh manual transmission

Clutch:

Wet, multi-disc, cable-actuated

Optional

Transmission Options:

N/A (Single transmission option offered)

Features

Drive System:

Chain drive, 2WD

Transmission Fluid Type:

Yamalube SAE 10W-30 or equivalent API SE, SF, SG (refer to manual for specific capacity)

📐 Dimensions

Exterior

Overall Length:

Approx. 68.7 in (1745 mm)

Overall Width:

Approx. 43.7 in (1110 mm)

Overall Height:

Approx. 41.3 in (1050 mm)

Wheelbase:

Approx. 48.0 in (1219 mm)

Ground Clearance:

Approx. 4.7 in (119 mm)

Weights

Dry Weight:

Approx. 324 lbs (147 kg)

Curb Weight:

Approx. 340 lbs (154 kg)

Max Payload:

Not specified for recreational ATVs, but rider capacity is typically one person.

🛡️ Safety Features

Ratings

Rollover Protection:

N/A (ATVs are not equipped with ROPS as standard)

Crash Test Results:

N/A (ATVs are not subject to automotive crash testing standards)

Active Features

Braking System:

Hydraulic front and rear disc brakes for reliable stopping power.

Throttle Limiter:

Some early models or aftermarket modifications may include throttle limiters for younger riders.

Passive Features

Lighting:

Dual 30W headlights and a 5W taillight/brake light for visibility.

Handguards:

Optional or aftermarket handguards recommended for protecting hands from debris and impacts.

💡 Technology Features

Infotainment

Infotainment System:

N/A (This is a performance-oriented ATV with minimal modern technology features).

Driver Assistance

Electronic Aids:

N/A (No electronic driver assistance systems like traction control or ABS).

Connectivity

Bluetooth Wifi:

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3000 km (1860 miles) or 6 months, whichever comes first (refer to manual for specific conditions).

Air Filter Cleaning:

Inspect every 500 km (310 miles), clean as needed (more frequently in dusty conditions).

Spark Plug Replacement:

Recommended every 3000 km (1860 miles) or as needed based on inspection.

Chain Lubrication And Adjustment:

Lubricate every 500 km (310 miles) and check/adjust tension every 1000 km (620 miles) or as needed.

Fluid Specifications

Engine Oil:

Yamalube 2-stroke oil or equivalent, mixed at 50:1 ratio or via oil injection.

Transmission Oil:

Yamalube SAE 10W-30 or equivalent API SE, SF, SG.

Brake Fluid:

DOT 3 or DOT 4 brake fluid.

Known Issues

Carburetor Jetting:

Can require re-jetting with aftermarket exhaust or air filter modifications.

Clutch Wear:

Clutch plates can wear over time, especially with aggressive riding, requiring replacement.

Power Valve Cleaning:

The exhaust power valve can accumulate carbon and require periodic cleaning for optimal performance.

Electrical Connections:

Corrosion in electrical connectors can lead to intermittent issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Yamaha Motor Corporation, known for a wide range of recreational and performance vehicles, including motorcycles, ATVs, and watercraft.

Model Evolution

Introduction Year:

Major Updates:

While the core design remained consistent, minor updates throughout the production run addressed reliability and minor feature enhancements.

Production

Production Period:

1988 - 2006

Manufacturing Location:

Primarily manufactured in Japan and/or the United States.

Discontinuation Reason:

Discontinued due to evolving emissions regulations and market shifts towards 4-stroke ATVs.

🏆 Awards & Recognition

Recognitions

Industry Accolades:

While specific awards are not widely documented, the Yamaha YFS200 Blaster is highly regarded by enthusiasts for its performance and longevity in its class.

Ratings

User Reviews:

Consistently receives positive user reviews for its fun factor, ease of maintenance, and value.