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BMW 735i 735iL 1988 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Model Variant: 735i, 735iL Year: 1988 Codes Chassis Code: E32 👋 Introduction Market Position Market Segment: Full-size luxury sedan. Competed with...
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BMW 735i 735iL 1988 Service Repair Workshop ManualBMW 735i 735iL 1988 Service Repair Workshop ManualBMW 735i 735iL 1988 Service Repair Workshop ManualBMW 735i 735iL 1988 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Model Variant:
735i, 735iL
Year:
1988
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Market Segment:
Full-size luxury sedan. Competed with Mercedes-Benz S-Class, Jaguar XJ, and Cadillac Fleetwood.
Competitive Analysis
Key Competitors:
Mercedes-Benz W126 S-Class, Jaguar XJ40, Audi V8 Quattro, Lexus LS 400 (later in the generation's life).
Key Features
Design Philosophy:
Emphasis on driver-focused engineering, sophisticated ride and handling, advanced technology for its time, and a blend of performance and luxury.
Innovations:
Introduction of the E32 generation brought significant updates in chassis design, electronics, and safety features over its predecessor (E23).
📋 Manual Details
Coverage Areas
Coverage:
Full Service and Repair
Page Count
Estimated Pages:
High (typically 800-1200+ pages for a full BMW workshop manual of this era)
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Format:
Likely printed (original manufacturer documentation), potentially available as a high-quality digital scan (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system
Engine Management:
Fuel injection system (Bosch Motronic), ignition system, emission control systems, engine diagnostics, sensors, actuators
Transmission:
Manual transmission (Getrag 260/5, 260/6) and Automatic transmission (ZF 4HP22) service, overhaul, and adjustments
Drivetrain:
Clutch, driveshaft, differential, rear axle assembly, lubrication
Suspension:
Front suspension (MacPherson struts), rear suspension (independent trailing arms), shock absorbers, springs, control arms, bushings, wheel alignment
Steering:
Power steering system, steering gear, steering column, steering wheel, tie rods, power steering fluid specifications
Brakes:
Front disc brakes (ventilated), rear disc brakes, ABS (Anti-lock Braking System) components, hydraulic system, brake pad replacement, caliper service, brake fluid specifications
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, fuses, relays, wiring diagrams, electrical component testing
Bodywork And Chassis:
Body panel removal/installation, door mechanisms, window regulators, sunroof operation, interior trim, exterior trim, body repairs, rust prevention
Climate Control:
HVAC system operation, components, refrigerant, troubleshooting
Safety Systems
Seatbelts:
Seatbelt operation and maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (if applicable to the era/system), symptom-based diagnosis
Repair And Overhaul:
Detailed step-by-step instructions for component removal, repair, reassembly, and installation
Special Tools:
Identification of required special tools for specific procedures and their usage
Technical Specifications:
Torque specifications for critical fasteners, clearances, measurements, tolerances
Technical Depth
Depth:
Comprehensive; suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and bodywork.
📊 Manual Specifications
File Format
Digital Quality:
If PDF, expect high-resolution scans of original pages, often searchable text, clear diagrams and illustrations.
Print Quality
Print Quality:
Original BMW manuals are known for high-quality paper, clear printing, and detailed, accurate illustrations.
Binding Type
Binding:
Original manuals are typically hardcover or robust spiral-bound. Reprints may vary.
Paper Type
Paper Type:
Durable, often glossy or semi-gloss paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M30B35
Engine Type:
Inline 6-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
3430 cc (3.4 Liters)
Performance
Horsepower:
Approx. 208 hp (155 kW) at 5700 rpm (U.S. specification)
Torque:
Approx. 224 lb-ft (304 Nm) at 4000 rpm (U.S. specification)
Fuel System
Fuel Delivery:
Bosch Motronic electronic fuel injection (EFI)
Fuel Type:
Unleaded gasoline, premium octane recommended
Cooling System
Coolant Type:
BMW recommends a mixture of distilled water and ethylene glycol antifreeze (typically 50/50 mix). Specific BMW coolant P/N may be cited in manual.
Lubrication System
Oil Capacity:
Approx. 6.5 quarts (6.2 liters) with filter change
Oil Specification:
API SG, ACEA A3/B3, or BMW Longlife-01 (depending on specific BMW recommendations at the time or later updates). Viscosity typically 10W-40 or 15W-50, consult manual for precise guidance.
🔧 Transmission
Standard
Transmission Type:
5-speed manual (Getrag 260/5 or 260/6)
Optional
Transmission Type:
4-speed automatic (ZF 4HP22)
Features
Automatic Modes:
Often featured Sport and Economy modes.
Fluid Specification
Automatic Transmission Fluid:
Typically Dexron II or equivalent. Manual transmission fluid type will be specified (e.g., GL-4 or GL-5).
📐 Dimensions
Exterior
Length:
735i: Approx. 197.4 inches (5014 mm); 735iL: Approx. 204.9 inches (5205 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 54.8 inches (1392 mm)
Wheelbase
Wheelbase:
735i: Approx. 116.9 inches (2970 mm); 735iL: Approx. 122.5 inches (3111 mm)
Weights
Curb Weight:
Approx. 3700-3900 lbs (1680-1770 kg), varying by options and transmission
Gross Vehicle Weight Rating:
Typically around 4700-4900 lbs (2130-2220 kg)
🛡️ Safety Features
Ratings
Crash Test Results:
While official government crash test ratings for this specific year and model are scarce by modern standards, BMW vehicles of this era were engineered with robust safety structures. Specific ratings from NHTSA or IIHS are unlikely to be available or comparable to current standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's airbag was optional and becoming more common on high-end vehicles of this era; check specific vehicle configuration.
Body Structure:
Reinforced safety cage, energy-absorbing crumple zones.
💡 Technology Features
Infotainment
Audio System:
High-fidelity BMW sound systems, often with Nakamichi or premium speaker options. Cassette tape player standard.
Climate Control
HVAC System:
Automatic climate control (IHKA - Integrated Automatic Climate Control) was a hallmark feature, offering dual-zone temperature control and automatic fan speed adjustment.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Connectivity
Phone Integration:
Optional early car phone integration was available on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. The manual will provide precise BMW recommendations.
Spark Plug Replacement:
Typically every 30,000 miles (48,000 km) for standard plugs, potentially longer for specific types if used by BMW.
Coolant Flush:
Recommended every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Transmission Fluid Change:
Automatic: Typically every 50,000-100,000 miles (80,000-160,000 km). Manual: Less frequent, often 60,000-100,000 miles (96,000-160,000 km). Consult manual for exact intervals.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid. Always use fresh, sealed fluid.
Power Steering Fluid:
Specific power steering fluid or Dexron II/III ATF is often specified. Manual will clarify.
Coolant Capacity:
Approximately 10.5 quarts (10 liters)
Known Issues
Engine M30:
Generally robust, but can suffer from oil leaks (valve cover gasket, oil pan gasket), cooling system issues (radiator, hoses, water pump), and potential head gasket leaks if overheated. Timing chain guides and tensioners should be inspected at higher mileage.
Electronics:
Age-related electrical gremlins, including failing climate control units (IHKA), instrument cluster issues, and wiring harness degradation, are common.
Suspension And Steering:
Worn control arm bushings, worn tie rods, and aging power steering components can lead to steering play and handling degradation.
ABS System:
ABS sensors, control modules, and hydraulic units can fail with age, leading to ABS warning lights and loss of ABS function.
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long history of producing performance-oriented luxury vehicles, known for engineering excellence and driver engagement.
Model Evolution
E32 Generation:
The E32 generation (1986-1994) replaced the E23 7 Series. It represented a significant advancement in design, technology, and size, establishing BMW's flagship sedan as a strong contender in the global luxury market.
Production
Manufacturing Location:
Primary production was in Dingolfing, Germany.
Production Years E32:
1986-1994
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
The E32 7 Series was generally well-received by automotive press for its refinement, performance, and technological features, often earning praise as one of the best luxury sedans of its time.
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