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1988 Subaru XT & XT6 Service Repair Manual 88

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Basic Information Identification Make: Subaru Model: XT Model Variant: XT6 Year: 1988 Codes Chassis Code: A8 Introduction Market Position Vehicle Segment: Compact/Mid-size Sports Coupe / Personal Luxury Coupe Target Audience:...
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标签: Subaru XT
1988 Subaru XT & XT6 Service Repair Manual 88
Basic Information
Identification
Make: Subaru
Model: XT
Model Variant: XT6
Year: 1988
Codes
Chassis Code: A8
Introduction
Market Position
Vehicle Segment: Compact/Mid-size Sports Coupe / Personal Luxury Coupe
Target Audience: Enthusiasts seeking a unique, technologically advanced, and capable AWD vehicle for its era.
Competitive Analysis
Competitors: Considered against vehicles like the Toyota Celica, Nissan 300ZX, Mitsubishi Starion, Honda Prelude.
Key Features
Design Philosophy: Aerodynamic 'space-age' styling, driver-focused cockpit, advanced all-wheel-drive system.
Unique Selling Points: Retractable headlights, digital dashboard (on some models), optional advanced AWD system (XT6).
Manual Details
Coverage Areas
Manual Type: Factory Service Manual / Repair Manual
Language: English
Format: Likely Print, Digital (PDF) often available from specialized sellers
Page Count
Estimated Page Count: Over 1000 pages (typical for a comprehensive factory service manual)
Manual Coverage
Systems Covered
Engine Mechanical: Full disassembly, assembly, and overhaul procedures for the EA82 (XT) and ER27 (XT6) engines, including cylinder heads, pistons, crankshaft, camshafts, timing belts, lubrication system, cooling system.
Engine Management: Fuel injection systems (MPI), ignition systems, emissions control systems, diagnostic trouble codes (DTCs), sensor locations and specifications, ECU function.
Transmission: Manual and Automatic transmission overhaul, repair, and adjustment procedures. Includes transfer case and AWD system specifics.
Drivetrain: Front and rear differential repair, driveshafts, CV joints, wheel bearings.
Suspension: Front and rear suspension component replacement and adjustment (struts, shocks, control arms, bushings), alignment specifications.
Brakes: Front and rear brake system repair (discs, pads, calipers, master cylinder, lines, parking brake), ABS system diagnosis and repair (if equipped).
Steering: Power steering system repair (pump, rack, hoses), steering column and wheel service.
Electrical System: Complete wiring diagrams, component locations, fuse box information, battery, charging system (alternator, starter), lighting systems, horn, wipers, power accessories.
HVAC: Heating, ventilation, and air conditioning system component diagnosis, repair, and refrigerant handling.
Body And Chassis: Exterior panel removal and installation, interior trim, glass replacement, chassis lubrication points, structural information.
Diagnostics And Troubleshooting: Detailed diagnostic procedures for all major systems, symptom-based troubleshooting charts, diagnostic trouble code interpretation.
Procedures Included
Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt tensioning.
Repair: Step-by-step repair instructions for all vehicle components, including engine rebuilds, transmission overhauls, suspension and brake system repairs, electrical component replacement.
Troubleshooting: Systematic diagnosis and resolution of common and uncommon vehicle problems.
Specifications: Torque specifications for all fasteners, engine clearances, fluid capacities, diagnostic values, alignment settings.
Wiring Diagrams: Detailed electrical schematics for all vehicle systems, including component identification and pinouts.
Technical Depth
Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds, as well as advanced electrical diagnostics.
Manual Specifications
File Format
Digital Format: If digital, typically PDF, often searchable text.
Print Quality
Print Quality: Original factory manuals are typically high-quality prints with clear diagrams and text. Digital versions aim to replicate this clarity.
Binding Type
Print Binding: Originals are often bound for durability (e.g., spiral-bound, hardback).
Paper Type
Print Paper: Typically on sturdy, glossy or semi-gloss paper to withstand shop use and clearly display diagrams.
Engine Specifications
Primary Engine
Xt Engine: 1.8L SOHC 4-cylinder (EA82)
Xt Engine Code: EA82
Xt6 Engine: 2.7L SOHC 6-cylinder Boxer (ER27)
Xt6 Engine Code: ER27
Performance
Xt Horsepower: Approx. 100-115 hp (depending on variant and fuel injection)
Xt Torque: Approx. 110-125 lb-ft
Xt6 Horsepower: Approx. 155 hp
Xt6 Torque: Approx. 160-165 lb-ft
Fuel System
Xt Fuel System: Multi-Point Fuel Injection (MPI) or Carbureted (less common for 1988 in major markets)
Xt6 Fuel System: Multi-Point Fuel Injection (MPI)
Recommended Fuel: Unleaded Regular Octane (87 AKI recommended, consult manual for specifics)
Transmission
Standard
Xt Transmission Std: 5-speed Manual
Optional
Xt Transmission Opt: 4-speed Automatic (with lock-up torque converter)
Xt6 Transmission Std: 4-speed Automatic (with lock-up torque converter)
Xt6 Transmission Opt: 5-speed Manual
Features
Drivetrain Type: Symmetrical All-Wheel Drive (AWD) standard on most models. Selectable 2WD/AWD on some early manual transmissions. XT6 typically features permanent AWD.
AWD System Details: Viscous coupling center differential (on many models), selectable low-range gear (on some manual transmissions).
Dimensions
Exterior
Length: Approx. 174.8 inches (4440 mm)
Width: Approx. 66.5 inches (1690 mm)
Height: Approx. 50.6 inches (1285 mm)
Wheelbase: Approx. 97.2 inches (2470 mm)
Weights
Curb Weight: Approx. 2,500 - 2,800 lbs (1134 - 1270 kg) depending on engine and transmission
Safety Features
Ratings
NHTSA Rating: Not readily available or rated under modern NHTSA standards for this era.
Active Features
AWD Stability: All-wheel drive system enhances stability and traction in various conditions.
Passive Features
Seat Belts: 3-point front seat belts, 2-point rear lap belts.
Structural Reinforcement: Designed with safety cage construction principles of the era.
Technology Features
Infotainment
Dashboard Design: Advanced for its time, featuring an optional digital dashboard with gauges and readouts.
Audio System: Factory AM/FM stereo with cassette player, often with multiple speakers. Upgrades may have been available.
Driver Assistance
Cruise Control: Optional cruise control system available.
ABS: Anti-lock Braking System (ABS) was optional on many XT models and standard on some XT6 variants.
Connectivity
Connectivity Features: Limited by modern standards; primarily focused on vehicle operation and driver comfort.
Maintenance
Service Intervals
Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months (consult manual for specific recommendation and oil type).
Timing Belt Replacement: Recommended every 60,000 - 90,000 miles or 5-7 years. **CRITICAL for boxer engines, failure can cause catastrophic engine damage.**
Spark Plug Replacement: Typically every 30,000 - 60,000 miles depending on plug type.
Fluid Specifications
Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 is common. **Consult manual for exact viscosity and specification.**
Engine Oil Capacity: XT (EA82): Approx. 4.2 US quarts (4.0 L) with filter. XT6 (ER27): Approx. 5.3 US quarts (5.0 L) with filter.
Coolant Type: Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. **Use Japanese-spec coolant or equivalent.**
Transmission Fluid Type Mt: API GL-4 Gear Oil, SAE 75W-90 or 80W-90.
Transmission Fluid Type At: Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type: DOT 3 or DOT 4 brake fluid.
Known Issues
Timing Belt Wear: Critical component; timely replacement is paramount to avoid catastrophic engine failure.
Head Gasket Leaks: Can occur, especially on older engines, requiring significant labor to repair.
Rust And Corrosion: Common for vehicles of this era, particularly in areas exposed to salt. Check wheel arches, rocker panels, and undercarriage.
Electrical Gremlins: Older wiring harnesses and connections can degrade, leading to intermittent issues with various systems.
Suspension Bushings: Worn rubber bushings in suspension and steering components are common, affecting handling and ride quality.
Vehicle History
Brand Heritage
Subaru Focus: Subaru is renowned for its horizontally-opposed boxer engines and Symmetrical All-Wheel Drive systems, prioritizing engineering and capability.
Model Evolution
Subaru Xt Debut: The Subaru XT (Leone II Coupe/A-Series) debuted in 1985 as a radical departure in styling from previous Subaru models, aiming for a more premium and performance-oriented image.
Subaru Xt6 Introduction: The XT6 was introduced for the 1988 model year, featuring the new and more powerful 2.7L ER27 boxer-six engine and revised AWD system, positioning it as the flagship performance coupe.
Production
Production Years: Subaru XT: 1985-1991 (though sales in some markets may have ended earlier). XT6: 1988-1991.
Manufacturing Location: Japan
Awards & Recognition
Recognitions
Motor Trend Recognition: The XT6 was often praised for its unique styling, comfortable ride, and capable AWD system, though its performance was generally considered adequate rather than exhilarating compared to some direct competitors.
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